Chinese Journal of Lasers, Volume. 47, Issue 6, 602005(2020)

Correlation Between Plasma Characteristics and Forming Defects During Laser Additive Manufacturing of Ceramics

Liu Anli1,2, Sui Changyou1,2, Li Fazhi1,2, and Zhang Yi1,2、*
Author Affiliations
  • 1College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan 410082, China
  • 2Hunan Key Laboratory of Intelligent Laser Manufacturing, Changsha, Hunan 410082, China
  • show less
    Figures & Tables(12)
    Plasma monitoring platform for laser additive manufacturing
    Image processing of porosity defect
    Comparison of metal plasma plume and ceramic plasma plume (P=340 W). (a) Metal plume; (b) ceramic plume
    Spectrum of plasma produced by alumina ceramic laser additive manufacturing. (a) Characteristic spectrum (P=480 W); (b) Al Ⅱ 422.74 nm spectrum time domain variation (P=690 W)
    Relationship between different process parameters and plasma line intensity. (a) Relationship between laser power and spectral line intensity; (b) relationship between scanning speed and spectral line intensity; (c) relationship between powder flow rate and spectral line intensity
    Relationship between different process parameters and plasma electron density.(a) Relationship between laser power and electron density; (b) relationship between scanning speed and electron density; (c) relationship between powder flow rate and electron density
    Pores in single layer thin-walled parts. (a) Interlayer pores and intralayer pores; (b) shrinkage cavity
    Relationship between plasma characteristics and porosity defect. (a) Relationship between spectral strength and porosity; (b) relationship between electronic density and porosity
    Macro cracks on the surface of the parts. (a) Single track single-layer parts; (b) single track multi-layer parts
    Relationship between plasma characteristics and crack number. (a) Relationship between line strength and crack number;(b) relationship between electron density and crack number
    • Table 1. Composition of Al2O3 ceramic powder

      View table

      Table 1. Composition of Al2O3 ceramic powder

      MaterialAl2O3Fe2O3Na2OSiO2CaO
      Mass fraction /%≥99.5≤0.05≤0.25≤0.06≤0.07
    • Table 2. Parameters related to the characteristic line of Al atom

      View table

      Table 2. Parameters related to the characteristic line of Al atom

      Wavelength λ /nmUpper level energy E /eVStatistical weight gTransition probability A /s-1
      Al Ⅰ 394.403.14224.93×107
      Al Ⅰ 396.153.14229.80×107
      Al Ⅱ 422.7417.99479.31×106
    Tools

    Get Citation

    Copy Citation Text

    Liu Anli, Sui Changyou, Li Fazhi, Zhang Yi. Correlation Between Plasma Characteristics and Forming Defects During Laser Additive Manufacturing of Ceramics[J]. Chinese Journal of Lasers, 2020, 47(6): 602005

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: laser manufacturing

    Received: Nov. 15, 2019

    Accepted: --

    Published Online: Jun. 3, 2020

    The Author Email: Zhang Yi (zy@hnu.edu.cn)

    DOI:10.3788/CJL202047.0602005

    Topics