Chinese Journal of Lasers, Volume. 52, Issue 12, 1202106(2025)

Fluid Flow Behavior in the Molten Pool of 5083 Aluminum Alloy During Oscillating Laser Wire‑Filling Welding

Mingxiao Shi1, Yan Xiao1, Heyu Sun1, Weihua Wang2、*, Jiugong Chen2, and Xiaojie Yang3
Author Affiliations
  • 1School of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003, Jiangsu , China
  • 2China Special Equipment Inspection and Research Institute, Beijing 100029, China
  • 3Guangdong Welltech Technology Co., Ltd., Zhongshan 528437, Guangdong , China
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    Figures & Tables(17)
    Schematic diagram of oscillatory laser welding system
    Relationship between thermophysical property parameters of 5083 aluminum alloy and temperature. (a) Specific heat capacity; (b) density; (c) thermal conductivity
    Schematic of meshing of computational domain
    Comparison of the simulated molten pool cross-sectional morphology and the actual weld cross-sectional morphology obtained under the action of an oscillating laser beam (f=100 Hz)
    Temperature distributions of the free surfaces of molten pools at four equally spaced moments in one oscillation cycle.
    Temperature distributions of free surfaces of molten pools at t=100 ms. (a) Conventional laser welding; (b) oscillating laser welding (f=100 Hz); (c) temperature gradient distribution curves of the molten pools extracted along the red lines
    A comparison of the cross-sectional morphology of molten pools at t=100 ms. (a) Conventional laser welding; (b) oscillating laser welding (f=100 Hz)
    Fluid flow patterns at the molten pool surfaces at four equally spaced moments during an oscillating period. (a)‒(d) Conventional laser welding; (e)‒(h) oscillating laser welding (f=100 Hz)
    Fluid flow patterns at the longitudinal section through the center of the keyhole of the molten pool at four equally spaced moments during an oscillating period. (a)‒(d) Conventional laser welding; (e)‒(h) oscillating laser welding (f=100 Hz)
    Weld X-ray flaw detection images
    Porosity of the weld obtained at different oscillation frequencies
    Microstructures of different areas in the welds
    Microstructures of the welds obtained at different oscillation frequencies
    XRD analysis of the oscillating laser welded joint at f=100 Hz
    Precipitation phase contents in the welds obtained at different oscillation frequencies
    • Table 1. Chemical composition of base metal and welding wire

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      Table 1. Chemical composition of base metal and welding wire

      MaterialMass fraction /%
      SiFeCuMnMgCrZnTiAl
      5083≤0.4≤0.4≤0.10.40‒1.04.0‒4.90.05‒0.25≤0.25≤0.15Bal.
      ER53560.10.40.10.154.80.10.10.13Bal.
    • Table 2. Some thermophysical property parameters of 5083 aluminum alloy

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      Table 2. Some thermophysical property parameters of 5083 aluminum alloy

      Physical quantitySymbolUnitValue
      Coefficient of surface tensionγN/m0.871
      Latent heat of fusionLmJ/kg3.7×105
      Ambient temperatureT0K293.15
      Liquidus temperatureTLK956
      Solidus temperatureTSK847
      Boiling temperatureTbK2700
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    Mingxiao Shi, Yan Xiao, Heyu Sun, Weihua Wang, Jiugong Chen, Xiaojie Yang. Fluid Flow Behavior in the Molten Pool of 5083 Aluminum Alloy During Oscillating Laser Wire‑Filling Welding[J]. Chinese Journal of Lasers, 2025, 52(12): 1202106

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Dec. 18, 2024

    Accepted: Mar. 26, 2025

    Published Online: May. 29, 2025

    The Author Email: Weihua Wang (xyz0506a@163.com)

    DOI:10.3788/CJL241458

    CSTR:32183.14.CJL241458

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