Laser & Optoelectronics Progress, Volume. 62, Issue 15, 1500006(2025)

Development and Prospect of High-Power Fiber Laser Chromatic Beam Combining Technology (Invited)

Wei Shi1,2,3, Haibo Zhang1,2,3, Junqing Meng1,2,3, Bing He1,2,3、*, and Xia Hou1,2,3、**
Author Affiliations
  • 1Wangzhijiang Innovation Center for Laser, Aerospace Laser Technology and System Department, Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences, Shanghai 201800, China
  • 2Shanghai Key Laboratory of All Solid-State Laser and Applied Techniques, Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences, Shanghai 201800, China
  • 3Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
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    Figures & Tables(60)
    Limiting factors for output power increasing in fiber lasers
    Schematic diagram of spatial beam combining principle
    50 kW laser systems[16]. (a) Three-aperture 30 kW laser system; (b) dual-aperture 20 kW laser system
    Schematic diagram of principle for fiber power combiner
    Schematic diagram of 16 kW 32-channel CBC[24]
    Experimental setup of 107-channel CBC system[26]
    Schematic diagram of passive CBC with optical feedback ring cavity[28]
    Schematic diagrams of SBC with parallel sub-beam. (a) Based on prism; (b) base on reflective diffraction grating
    Diffraction grating-based SBC system with an output power of 11.27 kW[33]
    Schematic diagrams of SBC with cascaded sub-beam. (a) Based on DM; (b) based on VBG
    Fundamental principle of chromatic beam combining
    Spectral relationship between DM characteristic and combined sub-beam
    Schematic diagram of beam quality degradation induced by DM during beam combining process
    Experimental setup of three-sub-beam chromatic beam combining
    Maximum temperatures of DMs during beam combining process
    Output power and optical axis drifts of the combined laser beam during laser emission. (a) Laser power; (b) optical axis drifts
    Far-field spot profiles after 140 s of beam combining. (a) Combined spot of beam 1, 2, and 3; (b) combined spot of beam 1 and 2; (c) spot of beam 1
    Experimental setup of beam combining[45]
    Spectra before and after beam combining and intensity distribution after beam combining[45]
    Beam combining device and transmission curve of interference filter (IF)[46]. (a) Four-way laser beam combining device; (b) transmission curve of IF
    Relationship among pump power, combined output power and combined beam quality, and combined spot profile[46]
    Temporal characteristics after pulse laser SBC[63]. (a) Single-pulse superposition; (b) laser repetition rate multiplication
    Simulated temperature distributions of mirrors[57]. (a) Single beam with 500 W; (b) single beam with 10 kW
    Schematic diagram of beam combining optical path[48]
    Spectrum of combined beam[48]
    Near-field spot profiles for MOPA 1, 2, and 3 single module and beam combining at full power[48]
    Three-channel beam combining device[53]. (a) Principle of spectral mirror combining with three wavelengths; (b) physics image
    Experimental setup of hybrid beam combined with active phase controland chromatic beam combining[47]
    Schematic diagram of chromatic beam combining setup[49]
    Power, efficiency, and spectral transmittance of the combined laser beam[49]. (a) Curves of power and efficiency; (b) curves of spectrum and transmittance
    Deformation and temperature measurement result of DM under high brightness optical load[49]. (a) Experimental setup; (b) variation in deformation and temperature with current; (c) temperature
    Relationship between output beam quality and current[51]. (a) Mx2; (b) My2
    Passive thermal compensation scheme[51]
    Variation in BQD with output power under three measures[51]. (a) Horizontal; (b) vertical
    Experimental system of filter-based SBC scheme[52]
    Test results of chromatic beam combining based on wide-spectrum lasers[52]. (a) Power and efficiency of combined beam; (b) spectrum of combined beam; (c) Mx2; (d) My2
    Relationship between input power and temperature of DM, and the infrared thermograms under various powers[52]. (a) Curve of temperature and power; (b) infrared thermogram under power of 533 W; (c) infrared thermogram under power of 6366 W
    Experimental setup diagram of spectrum beam combining based on DM[54]
    Results for combining narrow-linewidth lasers by DM[54]. (a) Variation in combined output power and efficiency with input power; (b) spectrum at combined output power of 2355 W; (c) variation in beam quality factor with combined output power; (d) distribution of far-field spot
    Schematic diagram of laser chromatic beam combining setup[55]
    Results for combining wide-spectrum lasers by DM[55]. (a) Variation in combined output power and efficiency with input power; (b) output spectrum before beam combining; (c) output spectrum after beam combining; (d) beam quality after beam combining
    Schematic diagram of combining experiment for wide-spectrum lasers by DM based on active control technology[59]
    Experimental results under open loop and closed loop conditions at highest combining power[59]. (a) Variation in performance evaluation function with time; (b) combined beam quality
    Far-field spots of combined lasers[59]
    Schematic diagram of chromatic beam combining setup for 2-channel laser[44]
    Coating curves of DM, laser spectrum of beam combining, and spot profile[44]. (a) Transmission curves; (b) output spectrum and spot profile
    Power, efficiency, and beam quality of combined beam[44]. (a) Power and efficiency; (b) beam quality
    Schematic diagram of chromatic beam combining setup for 3-channel laser[44]
    Coating curves, laser spectrum, and beam quality[44]. (a) Spectra and transmission curves of 3-channel laser; (b) combined beam spectrum; (c) beam quality
    Schematic diagram of combining system[60]
    Spot profile of combined laser and variation curves of beam quality, combined power, and efficiency[60]. (a) Spot profile of combined laser; (b) variation curve of beam quality; (c) variation curve of combined power; (d) variation curve of combination efficiency
    Schematic diagram of optical damage threshold test of coatings[60]
    Temperature variation on surface of coatings and observations results in microscope[60]
    Principle of dichroic film-based laser beam combining and transmittance comparison[61]. (a) Beam combining of 1060 nm and 1080 nm lasers based on dichroic film; (b) comparison of measured and designed transmittance curves of dichroic film sample
    Schematic diagram of overall structure[62]. (a) Performance testing for wavelength combining device; (b) physical diagram of the beam combining device
    Designed structure of DM and measured spectra[62]. (a) Designed structure of the DM; (b) measured spectra
    Impact of temperature rise and angular deviation[62]. (a) Impact of temperature rise of the DM on beam quality and focus position; (b) relationship between angular deviation and beam quality
    • Table 1. Advantages and disadvantages of various high-power laser beam combining methods

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      Table 1. Advantages and disadvantages of various high-power laser beam combining methods

      TypeAdvantagesDisadvantages
      Power combiningSimple design; low insertion lossHigh power; poor beam quality under multi-beam; limitation of high power capacity of combiner
      Spatial beam combiningSimple design; no requirements on sub-beam laser; partial redundancyDifferences in the transmission process; beam quality degradation
      Active CBCBest beam quality; fast (phased array) sub-beam laser steeringMost complicated design; highly phase and frequency stable; the same wavelength; extremely narrow linewidth (≤40 GHz); the consistent polarization state
      Passive CBCBest beam quality; fast phase locking speed; relatively simple design based on optical feedbackSame as active CBC
      Prisms SBCSimple design; low loss; high efficiency; high damage thresholdWeak dispersion ability, poor resolution and laser array expansion
      Diffraction gratings SBCGood beam quality; large laser array expansion; high combining power; high engineering maturity; high diffraction efficiency; low heat absorptionDispersion leads to beam quality degradation; extremely narrow linewidth (≤100 GHz); highly phase and frequency stable; precise control of wavelength and incident angle; diffractive grating easy poor maintainability
      DM SBCLinewidth several nm; compact arrangement; less components; simple structure; easy to engineering integration; flexible assembly; good beam quality; high combining efficiencyPoor laser array expansion; influence of thermal effect
      VBG SBCHigh combining efficiency; good beam qualitySerious thermal effect Influence; limited combined power
    • Table 2. Research progresses on chromatic beam combining technologies

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      Table 2. Research progresses on chromatic beam combining technologies

      YearLinewidth /nmCombined channelPower /kWEfficiency /%Beam quality factorRef.
      2008Pulse30.0529045
      2009Pulse40.208862.346
      2015<420.142901.3647
      201530.25389<248
      2017>4210.1298.9Mx2=11.4, My2=10.449
      20194210.2395.850
      20194210.2597Mx2=11.8, My2=14.351
      2019426.297Mx2=5.7, My2=6.952
      2019535.9981.953
      20210.73/0.94@3 dB22.3991.954
      20225.93/3.33@3 dB28.02961.555
      20220.6@3 dB30.3195.881.0656
      202220.9595.657
      20225.27/4.61@3 dB21098.31.2958
      20233.89/5.42/3.44@3 dB313.5296.81.6144
      202328.395.4Mx2=1.46, My2=1.2859
      20230.339.65921.760
      202427.169961
      20240.91/0.81/0.80/0.78@20 dB411.495.3Mx2=1.60, My2=1.5662
    • Table 3. Key parameters of the sub-beam fiber lasers (measured results)[62]

      View table

      Table 3. Key parameters of the sub-beam fiber lasers (measured results)[62]

      ParameterSub-beam 1Sub-beam 2Sub-beam 3Sub-beam 4
      Wavelength /nm1060.171069.841080.241089.84
      Bandwidth /nm0.8169@20 dB0.9019@20 dB0.7986@20 dB0.7803@20 dB
      Output power /kW3.0053.0103.0083.013
      Fast-axis beam quality factor1.2461.2341.2541.228
      Sast-axis beam quality factor1.2381.2091.2481.279
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    Wei Shi, Haibo Zhang, Junqing Meng, Bing He, Xia Hou. Development and Prospect of High-Power Fiber Laser Chromatic Beam Combining Technology (Invited)[J]. Laser & Optoelectronics Progress, 2025, 62(15): 1500006

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    Paper Information

    Category: Reviews

    Received: Apr. 28, 2025

    Accepted: Jun. 3, 2025

    Published Online: Jul. 4, 2025

    The Author Email: Bing He (bryanho@siom.ac.cn), Xia Hou (hou_xia@siom.ac.cn)

    DOI:10.3788/LOP251119

    CSTR:32186.14.LOP251119

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