Optics and Precision Engineering, Volume. 33, Issue 10, 1594(2025)

Integrated design and force sensing characteristics of micro-structured precision machining mechanism for electric spindle

Caofeng YU1,2、*, Zhiquan CHEN1, Deyun WANG1, Jianhua ZHU1, and Yinan NIE1
Author Affiliations
  • 1School of Mechatronics Engineering, Anhui University of Science and Technology, Huainan23200,China
  • 2State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou31007,China
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    Figures & Tables(22)
    Schematic diagram of the structure of the electric spindle
    Schematic diagram of microstructure precision machined structure
    Schematic diagram of the working process of the microstructure precision machining mechanism
    Schematic diagram of the force-sensing structure
    Schematic diagram of the working process of the force sensing mechanism
    Current curve of three-phase winding of motor
    Axial magnetic field distribution of electric spindle motor
    Schematic diagram of finite element simulation model of microstructure precision machining mechanism
    Relationship between output displacement and excitation current at different bias currents
    Relationship between output displacement and excitation current under different prestresses
    Schematic diagram of the finite element simulation model of the force sensing mechanism
    Variation of the load on the GMM rod with time under sinusoidal excitation conditions
    Waveform of induced voltage with different bias current
    Static performance test platform for electric spindle microstructure precision machining mechanism
    Comparison curves of output displacement at different bias currents
    Prestress test bench of micro-structure precision machining mechanism of electric spindle
    Comparison curve of output displacement under different prestresses
    Output displacement hysteresis nonlinear curve of micro-structure precision machining mechanism
    Thrust test platform of micro-structure precision machining mechanism of electric spindle
    Thrust curve of micro-structure precision machining mechanism with different bias current
    • Table 1. Main parameters of spindle motor

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      Table 1. Main parameters of spindle motor

      参数数值
      定子外径/mm82
      定子内径/mm37
      转子外径/mm35
      转子内径/mm21
      定子槽数6
      铁芯长/mm60
      电源频率/Hz100
      额定转速/(r·min-13 000
      2Pp定子绕组12极
      2Pr转子绕组4极
    • Table 2. Calculation parameters of microstructure precision machining model

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      Table 2. Calculation parameters of microstructure precision machining model

      参数数值
      Nq600
      Ng400
      l40 mm
      r3 mm
      Ms7.56×105 H/m
      a7 000 A/m
      c0.2
      γ2.28×10-15
      u01.256 6×10-6
      λs0.001 5
      α0.065
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    Caofeng YU, Zhiquan CHEN, Deyun WANG, Jianhua ZHU, Yinan NIE. Integrated design and force sensing characteristics of micro-structured precision machining mechanism for electric spindle[J]. Optics and Precision Engineering, 2025, 33(10): 1594

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    Paper Information

    Category:

    Received: Feb. 21, 2025

    Accepted: --

    Published Online: Jul. 23, 2025

    The Author Email: Caofeng YU (yucaofeng@aust.edu.cn)

    DOI:10.37188/OPE.20253310.1594

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