Optics and Precision Engineering, Volume. 32, Issue 4, 514(2024)

Design and research of the double-head ultrasonic consolidation vibration system

Xiangqiang ZHONG*, Lingling ZOU, and Sailong FENG
Author Affiliations
  • School of Mechanical Engineering, Anhui Polytechnic University, Wuhu241000,China
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    Figures & Tables(14)
    Double-head ultrasonic consolidation vibration device
    Modal analysis of each component
    Modal analysis of double-head ultrasonic consolidation vibration device
    Relationship between the structural parameters of the amplifying bar and the resonant frequency
    Overall mode of the optimized vibration device
    Mechanical equivalent four-terminal network cascade diagram of the transducer
    Semi-structural five-degree-of-freedom mechanical model of double-head ultrasonic consolidation vibration device
    Amplitude simulation results of double-head ultrasonic consolidation vibration device
    Amplitude test experimental platform
    Sweep check
    Constant frequency test
    Relationship between output amplitude and excitation voltage
    • Table 1. Structural material parameters of piezoelectric transducer

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      Table 1. Structural material parameters of piezoelectric transducer

      参数前盖板(铝合金)压电陶瓷(PZT-8)后盖板(45#钢)
      泊松比μ0.330.350.30
      波速c/(m·s-15 1003 1005 170
      密度ρ/(kg·m-32.7×1037.5×1037.85×103
      弹性模量E/(N·m-27.2×10107.2×10102.1×1011
    • Table 2. Equivalent physical parameter table

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      Table 2. Equivalent physical parameter table

      等效质量/kg等效刚度/(kN·m-1等效阻尼/(Nsm-1
      换能器后盖板0.453 64.468×1065.10×10-9
      压电陶瓷0.472 58.042×1062.53×10-8
      换能器前盖板0.204 85.3×1071.27×10-8
      变幅杆1.985 62.593 6×1061.27×10-8
      工具头2.561 24.952 8×1061.27×10-8
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    Xiangqiang ZHONG, Lingling ZOU, Sailong FENG. Design and research of the double-head ultrasonic consolidation vibration system[J]. Optics and Precision Engineering, 2024, 32(4): 514

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    Paper Information

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    Received: Jul. 28, 2023

    Accepted: --

    Published Online: Apr. 2, 2024

    The Author Email:

    DOI:10.37188/OPE.20243204.0514

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