Infrared and Laser Engineering, Volume. 54, Issue 3, 20240623(2025)

Prediction and compensation of thermal offset in tooling ERS points under non-uniform temperature fields (invited)

Yang ZHANG... Yipin SU, Yongkang LU*, Junqing LI, Qihang CHEN, Ruidi YAN and Wei LIU |Show fewer author(s)
Author Affiliations
  • School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
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    Figures & Tables(17)
    The overall framework for the prediction and compensation of thermal offset in tooling ERS points under non-uniform temperature fields
    Logic diagram for determining the global trend of the tooling temperature field using LOOCV
    Schematic of global temperature field reconstruction
    Logic diagram of the approach for selecting virtual temperature measurement points based on multi-objective optimization
    Flowchart of the adaptive dynamic local search prairie dog optimization
    Comparison of temperature field reconstruction by GPR-GTFR and Kriging methods
    Schematic of the model simplification process
    Schematic of model meshing and constraint settings
    Experimental configuration
    Experimental scenario
    Temperature sensor data recording curve
    Prediction curves of thermal offset for ERS points under uniform temperature change
    Prediction curves of thermal offset for a ERS point under varying temperature changes
    Station transfer errors before and after compensation
    • Table 1. Material properties of the tooling

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      Table 1. Material properties of the tooling

      ParameterValue
      Elastic modulus E/MPa2.1×105
      Poisson's ratio $\upsilon $0.3
      Thermal expansion coefficient $\alpha $/℃−11.2×10−5
      Density $\rho $/g·cm−37.85
    • Table 2. Prediction error analysis of thermal offset for reference points (Unit: mm)

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      Table 2. Prediction error analysis of thermal offset for reference points (Unit: mm)

      ParameterExperiment group number
      12345678
      RMSE0.02160.02670.02850.03650.01990.02290.01840.0215
      MeanE0.01880.02570.02800.02770.01730.02000.01470.0177
      MaxE0.03820.03000.03130.03720.02020.03000.03250.0351
    • Table 3. RMSE comparison of station transfer errors in X, Y, and Z directions before and after compensation (Unit: mm)

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      Table 3. RMSE comparison of station transfer errors in X, Y, and Z directions before and after compensation (Unit: mm)

      RMSE-XRMSE-YRMSE-Z
      Before compensation0.23810.17400.1999
      After compensation0.03700.03850.0424
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    Yang ZHANG, Yipin SU, Yongkang LU, Junqing LI, Qihang CHEN, Ruidi YAN, Wei LIU. Prediction and compensation of thermal offset in tooling ERS points under non-uniform temperature fields (invited)[J]. Infrared and Laser Engineering, 2025, 54(3): 20240623

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    Paper Information

    Category:

    Received: Jan. 2, 2025

    Accepted: --

    Published Online: Apr. 8, 2025

    The Author Email: Yongkang LU (lyk_2017@mail.dlut.edu.cn)

    DOI:10.3788/IRLA20240623

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