Laser & Optoelectronics Progress, Volume. 61, Issue 22, 2215006(2024)

Error-Detection Method for Layered Construction of Steel Structure Modules Based on Point Clouds

Tianren Zhao*, Qing Zhang**, Pengfei Li, and Yaze Wang
Author Affiliations
  • School of Mechanical Engineering, Tianjin University, Tianjin 300350, China
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    Figures & Tables(24)
    Steel structure module diagram
    Layered construction and installation process of the steel structure module
    Method diagram
    Flowchart of proposed method
    Model five-plane diagram
    Five-plane normal vectors of model
    Flowchart of coarse registration algorithm
    Centroid of scanned point cloud
    Plane normal vector adjustment
    Feature point extraction for column end-surface. (a) End-surface points of corresponding columns; (b) geometric feature information of the column
    Two sets of CAD models. (a) First set of CAD model; (b) second set of CAD model
    Two simulated point clouds. (a) Simulated point cloud 1; (b) simulated point cloud 3
    Initial pose of the simulated point cloud and model point cloud. (a) Simulated point cloud 1 and model point cloud 1; (b) simulated point cloud 2 and model point cloud 2; (c) simulated point cloud 3 and model point cloud 3; (d) simulated point cloud 4 and model point cloud 4
    ERMSE2 obtained by two-step evaluation method
    Coarse registration results
    Relative errors of coarse registration. (a) Relative errors of rotation angle along x-axis; (b) relative errors of displacement along x-axis; (c) relative errors of rotation angle along y-axis; (d) relative errors of displacement along y-axis; (e) relative errors of rotation angle along z-axis; (f) relative errors of displacement along z-axis
    Deck plate point cloud
    Relative errors of overall registration
    Results of aligning each point cloud with the model. (a) Result of the first set of CAD model; (b) result of the second set of CAD model
    Deviation between error results and theoretical errors of proposed method. (a) Deviation of the first set of CAD model; (b) deviation of the second set of CAD model
    Deviation between error results and theoretical errors of Ref. [10] method. (a) Deviation of the first set of CAD model; (b) deviation of the second set of CAD model
    • Table 1. Point counts and pose transformation matrices of four simulated point clouds

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      Table 1. Point counts and pose transformation matrices of four simulated point clouds

      Data setPoint countPose transformation matrix M'
      Simulated point cloud 179046410.8627-0.47930.1612120000.49810.8604-0.107513000-0.08720.17300.981140000       0       0       1
      Simulated point cloud 26969734-0.8138-0.54240.2088150000.2962-0.07800.951930000-0.50000.83650.224170000       0       0      1
      Simulated point cloud 389210040.1504-0.97350.1723150000.85290.21590.475430000-0.50000.07550.862770000       0       0      1
      Simulated point cloud 48996671-0.4981-0.86650.0321-100000.8627-0.49150.118810000-0.08720.08680.9924-50000       0       0      1
    • Table 2. Docking error results

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      Table 2. Docking error results

      No.First set of CAD modelSecond set of CAD model
      dxdydzdxdydz
      1-51.9330.060.37-4.283.763600.02
      2-51.9330.370.38-4.274.033600.02
      3-51.8530.400.37-4.233.823600.01
      4-51.8530.120.37-4.243.903600.01
      5-0.060.063600.014.07-4.463600.04
      6-0.060.113600.014.06-4.443600.04
      7-0.050.283600.014.13-4.503600.04
      8-0.050.053600.014.13-4.433600.04
      942.38-41.620.38-12.688.173600.13
      1042.38-41.570.37-4.283.763600.02
    • Table 3. Deviation statistical analysis results

      View table

      Table 3. Deviation statistical analysis results

      MethodMaximum deviationMean deviation
      ΔxΔyΔzΔxΔyΔz
      First set of CAD model

      Proposed method

      Ref. [10] method

      0.3410.4520.0690.0910.1390.015
      0.7452.0381.4940.1730.5100.523
      Second set of CAD modelProposed method0.2650.5710.1000.0900.1480.022
      Ref. [10] method0.6292.5232.4340.1610.3510.943
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    Tianren Zhao, Qing Zhang, Pengfei Li, Yaze Wang. Error-Detection Method for Layered Construction of Steel Structure Modules Based on Point Clouds[J]. Laser & Optoelectronics Progress, 2024, 61(22): 2215006

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    Paper Information

    Category: Machine Vision

    Received: Feb. 18, 2024

    Accepted: Apr. 10, 2024

    Published Online: Nov. 20, 2024

    The Author Email: Tianren Zhao (2021201076@tju.edu.cn), Qing Zhang (pf_paper@163.com)

    DOI:10.3788/LOP240684

    CSTR:32186.14.LOP240684

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