Chinese Journal of Lasers, Volume. 48, Issue 6, 602115(2021)

Numerical Simulation on Coaxial Powder Feeding Laser Directional Energy Deposition of IN718

Wang Yu, Huang Yanlu*, and Yang Yongqiang
Author Affiliations
  • School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, Guangdong 510640, China
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    Figures & Tables(17)
    Schematic of coaxial powder feeding additive manufacturing
    Schematic of calculation domain
    Experimental equipment of coaxial powder feeding laser deposition
    Simulation results of shape of deposition layer at different scanning speeds
    Measured deposition morphologies at different scanning speeds. (a) 8 mm/s; (b) 10 mm/s; (c) 12 mm/s; (d) 14 mm/s
    Size of deposition layer at different scanning speeds. (a) Height of deposition layer varies with scanning speed; (b) width of deposition layer varies with scanning speed
    Temperature contours of single path deposition layer at different moments. (a) 0.05 s; (b) 0.15 s; (c) 0.30 s; (d) 0.40 s
    Three-dimensional molten pool morphologies of single path forming at different moments. (a) 0.05 s; (b) 0.15 s; (c) 0.30 s; (d) 0.40 s
    Comparison of morphologies of molten pool for single path process obtained by experiment and simulation
    Comparison of deposition layer morphologies obtained by simulation and experiment. (a) Simulation result; (b) experimental result
    Comparison of molten pool morphologies obtained by experiment and simulation. (a) Experimental result; (b) simulation result
    Temperature distributions at different moments from beginning of overlapping. (a) 0.05 s; (b) 0.15 s; (c) 0.30 s; (d) 0.40 s
    Comparison of highest temperatures of deposition layer surface for single path and overlapping processes at same relative moment
    Comparison of total numbers of molten elements in single path and overlapping processes
    Temperature varying with scanning time for a point (0.003 m away from starting position of laser scanning ) on substrate surface during single path process
    Temperature change on symmetry line of first deposition layer surface
    • Table 1. Data used in simulation

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      Table 1. Data used in simulation

      ParameterValue
      Powder feeding radius rp /m1.5×10-3
      Time step Δt /s1×10-5
      Laser absorptivity η /%70
      Laser spot radius rl/m0.55×10-3
      Convective heat transfer coefficienthc/[W·(m2·K-1)-1]350
      Ambient temperature Tr /K300
      Surface emissivity of substrate ε0.4
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    Wang Yu, Huang Yanlu, Yang Yongqiang. Numerical Simulation on Coaxial Powder Feeding Laser Directional Energy Deposition of IN718[J]. Chinese Journal of Lasers, 2021, 48(6): 602115

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    Paper Information

    Category:

    Received: Jul. 8, 2020

    Accepted: --

    Published Online: Mar. 15, 2021

    The Author Email: Yanlu Huang (yanlu@scut.edu.cn)

    DOI:10.3788/CJL202148.0602115

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