Acta Optica Sinica, Volume. 43, Issue 14, 1422003(2023)

Optical Design of Helical Drilling System with Ultrashort Pulse Laser Based on Scanning Galvanometer

Jian Zhang, Jin Zhuo, Huiliang Jin, Hongjun Liu, Fei Fan, Qinghua Zhang, and Qiao Xu*
Author Affiliations
  • Laser Fusion Research Center, China Academy of Engineering Physics, Mianyang 621900, Sichuan, China
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    Figures & Tables(9)
    Distribution of the focusing light field of helical laser drilling system
    Schematic diagram of the initial structure of helical laser drilling lens
    Design result of the helical laser drilling lens
    Design results of the focusing light field for helical laser drilling lens
    Spot diagrams and wave aberration results of focusing light field for helical laser drilling lens, when diameter is 100 μm, 200 μm, and 400 μm, respectively. (a)-(c) Spot diagrams; (d)-(f) wave aberration results
    Analysis of back-focused ghost reflections of helical laser drilling lens
    Images of micro-holes processed by helical laser drilling system
    • Table 1. Design specifications of helical laser drilling system

      View table

      Table 1. Design specifications of helical laser drilling system

      System parameterDesign specification
      Wavelength /nm510-520
      Pulse duration /fs500
      Beam quality M21.2
      Focal length /mm40
      F number10
      Working distance /mm≥30
      Focal spot diameter /μm15
      Processing hole aperture range /μm100-400
      Wave aberration(RMS,515 nm)≤0.05λ
      Total length /mm≤520
    • Table 2. Tolerance analysis of helical laser drilling system

      View table

      Table 2. Tolerance analysis of helical laser drilling system

      Lens numberMachining toleranceAssembly tolerance
      Fringes /irregularityThickness /mmSurface decenter /μm

      Element

      tilt /(′)

      Element

      decenter /μm

      Air space /mm
      Lens 1Front surface3/0.3±0.0520415±0.05
      Rear surface3/0.320
      Lens 2Front surface3/0.3±0.0520415±0.05
      Rear surface3/0.320
      Lens 3Front surface3/0.3±0.0520415±0.05
      Rear surface2/0.210
      Lens 4Front surface2/0.2±0.0520415±0.05
      Rear surface2/0.210
      Lens 5Front surface2/0.2±0.0520315±0.05
      Rear surface2/0.210
      Lens 6Front surface2/0.2±0.0510315±0.05
      Rear surface2/0.220
      Lens 7Front surface2/0.2±0.0520315±0.05
      Rear surface2/0.210
      Lens 8Front surface3/0.3±0.0520315±0.05
      Rear surface3/0.320
      Lens9Front surface2/0.2±0.0510315±0.05
      Rear surface2/0.220
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    Jian Zhang, Jin Zhuo, Huiliang Jin, Hongjun Liu, Fei Fan, Qinghua Zhang, Qiao Xu. Optical Design of Helical Drilling System with Ultrashort Pulse Laser Based on Scanning Galvanometer[J]. Acta Optica Sinica, 2023, 43(14): 1422003

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Feb. 6, 2023

    Accepted: Apr. 10, 2023

    Published Online: Jul. 13, 2023

    The Author Email: Qiao Xu (xuq_rclf@163.com)

    DOI:10.3788/AOS230521

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