Acta Optica Sinica, Volume. 40, Issue 20, 2011003(2020)

LED Ring Array Design for Uniform Illumination Imaging in Machine Vision

Chenyang Shi1 and Yandan Lin1,2、*
Author Affiliations
  • 1Institute for Electric Light Sources, School of Information Science and Technology, Fudan University, Shanghai 200433, China
  • 2Academy for Engineering & Technology, Fudan University, Shanghai 200433, China;
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    Figures & Tables(18)
    Geometry of surface reflection
    Schematic of LED ring array illumination model
    Flow chart of LED ring array illumination design
    Illumination distribution of different radius with ρ=0° in single ring. (a)--(e) Illumination uniformity is 23.85%, 22.50%, 20.35%, 17.79%, and 15.51%, respectively
    Normalized illumination distribution and illumination distribution of central line corresponding to the combination of A3-B1-C1-D1. (a) Illumination distribution; (b) illumination distribution of central line
    Relation between uniformity and irradiating angle
    Light intensity at different irradiating angles. (a) ρ=0°; (b) ρ=20°; (c) ρ=40°
    Normalized illumination corresponding to irradiating angle of 20°. (a) 2D map of illumination distribution; (b) illumination distribution map of central line; (c) 3D map of illumination distribution
    Schematic of experimental system. (a) Designed LED ring array; (b) experimental setup
    3D sample imaging effect under different illuminating conditions. (a) Sample image; (b) image taken in optimal light environment; (c)--(f) images in non-uniform light environment
    Sample details. (a) 3D sample image in optimal light environment; (b) corresponding gray level map
    Corresponding light spot and gray distribution in optimal light environment. (a) Light spot; (b) 3D gray level distribution in central area
    • Table 1. Illumination uniformity distribution of LED ring array at ρ=0°

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      Table 1. Illumination uniformity distribution of LED ring array at ρ=0°

      βr=30 mmr=70 mmr=110 mm
      863.57%63.07%57.65%
      1671.58%69.30%66.71%
    • Table 2. Influence factors and level setting for machine vision light environment

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      Table 2. Influence factors and level setting for machine vision light environment

      SymbolParameterNumber of levelsLevel 1Level 2Level 3
      Aβ381216
      Br' /mm3203040
      Cα3345
      Dρ /(°)3153045
    • Table 3. Simulation of direct intersection table

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      Table 3. Simulation of direct intersection table

      s'ABCDIllumination uniformity /%ε
      1111180.7638.14
      2122279.6238.02
      3133377.9137.83
      4212380.8238.15
      5223181.4038.21
      6231281.1738.19
      7313280.8438.15
      8321380.8238.15
      9332182.2938.31
    • Table 4. Corresponding S/N value of different level values

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      Table 4. Corresponding S/N value of different level values

      Control levelABCD
      137.998738.148938.160738.2211
      238.183638.127838.159338.1203
      338.203338.108938.065638.0442
    • Table 5. ANOVA results of uniformity

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      Table 5. ANOVA results of uniformity

      ParameterABCD
      Sd0.02550.00080.00590.0158
      Contribution /%53.101.6712.3832.85
    • Table 6. Parameters of test luminaire

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      Table 6. Parameters of test luminaire

      ParameterValue
      Total number of LEDs96
      α3
      ρ /(°)20
      Radius of inner ring /mm35
      Radius of outer ring /mm50
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    Chenyang Shi, Yandan Lin. LED Ring Array Design for Uniform Illumination Imaging in Machine Vision[J]. Acta Optica Sinica, 2020, 40(20): 2011003

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    Paper Information

    Category: Imaging Systems

    Received: Jun. 2, 2020

    Accepted: Jul. 10, 2020

    Published Online: Oct. 12, 2020

    The Author Email: Lin Yandan (ydlin@fudan.edu.cn)

    DOI:10.3788/AOS202040.2011003

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