Acta Optica Sinica, Volume. 43, Issue 8, 0822009(2023)

Progress on Space Optics Manufacturing: From Aspheres to Freeforms

Xuejun Zhang1,2、*
Author Affiliations
  • 1Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, Jilin , China
  • 2University of Chinese Academy of Sciences, Beijing 100049, China
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    Figures & Tables(32)
    Performance comparison between SiC ceramic and other mirror materials
    Applications of SiC mirrors in space optical systems. (a) Herschel telescope[3]; (b) ALADIN telescope[4]; (c) Gaia telescope[5]; (d) EO-1[6]
    Development process of large aperture SiC mirrors in CIOMP[7]
    Application comparison of ULE lightweight mirrors and SiC mirrors[8]. (a) Hubble space telescope primary mirror; (b) CSST primary mirror; (c) ultra-lightweight SiC mirror
    RC optical system structure and the relationship between the ratio of tube length to focal length and aberration coefficient. (a) RC optical system structure; (b) RC system tube length to focal length ratio and aberration coefficient curve
    Optical layout of Korsch TMA system[10]
    Effect of central obscuration on point spread function of optical system
    Designed structures based on off-axis TMA. (a) Off-axis TMA with first image plane; (b) off-axis TMA without first image plane
    Optical structure of high resolution camera for Mars exploration in China and comparison with similar foreign cameras
    Optical structure of Chinese space station telescope
    Optical structure of GF-6 camera
    Development trend of normalized frequency of space optical system
    Sampling of optical system
    Large aspheric mirror manufacturing equipment of Institute of Optics and Electronics, Chinese Academy of Sciences[19]
    KDMRF polishing machine developed by National University of Defense Technology[20]
    CIOMP 4 m large-aperture complex curved surface full-link integrated manufacturing system[7]. (a) Mirror blank preparation system; (b) aspheric processing system; (c) aspheric measurement system; (d) aspheric coating system
    Traditional technical process route based on small tool polishing
    Combined process route based on CCOS + MRF + IBF
    Processing results of 1.5 m off-axis parabolic mirror[21]
    Processing time of each process of 1.5 m off-axis parabolic mirror[21]
    Comparison of imaging results before and after COSTAR installation of Hubble space telescope[24]
    Sub-aperture planning and measurement results using sub-aperture stitching method[25]
    Residual distribution of the comparison between two methods[25]. (a) Full aperture measurement results after splicing; (b) refractive compensator measurement results; (c) residuals of the two measurement results
    Measurement results of refractive compensator[26]. (a) Measurement results of refractive compensator; (b) measurement results of computer-generated holography
    Common reference alignment scheme for primary and tertiary mirrors of off-axis three-mirror system by CGH[27]
    Scene photo and interferograms of primary and tertiary mirrors common reference assembly[27]
    Principle of interference test and distribution of diffraction area[28]
    Surface measurement results of the second and fourth mirrors[28]
    Consistency verification results of optical facility primary mirror
    Mechanical arm optical processing equipment of CIOMP[29]. (a)(b) Mechanical arm CCOS equipment; (c)(d) mechanical arm MRF polishing equipment
    • Table 1. Basic properties and specific stiffness of common reflector materials

      View table

      Table 1. Basic properties and specific stiffness of common reflector materials

      MaterialDensity ρ /(g·cm-3Elastic modulus E /GPaPoisson ratio μLinear expansion coefficient α /(10-6 K-1Thermal conductivity λ /(W·kg-1·K-1

      Heat capacity C /

      (J·kg-1·K-1

      Ratio

      stiffness /

      (106 m2·s-2

      Fused silica2.19720.170.51.4075032.9
      ULE2.21670.170.031.3176630.3
      Glass-ceramics2.53910.240.051.6482136.0
      Al12.70680.3322.516789625.2
      Be1.852870.0411.42161925155.1
      Si2.331310.422.613771056.2
      SiC23.063500.212.5185500114.4
    • Table 2. Main research and development institution and their manufacturing capabilities of large-aperture aspheric mirrors in the world

      View table

      Table 2. Main research and development institution and their manufacturing capabilities of large-aperture aspheric mirrors in the world

      VendorSize capabilityHeritage exampleOther capability/Comment
      Brasbear(L-3)8.3 mPolished 8.3 m Subaru ULE. 1.45 m Kepler ULEMRF polishing capability being added
      Goodrich4 m 5-axis ArbogasPolished HST 2.4 m ULE. Chandra 1.2 m diax 0.8 m Zerodur
      ITT3 m 5-axis CNC machine.2.5 m off-axis generation machiningPolished HST 2.4 m ULE back-up mirrorIon figuring capability
      Opteon>3.5 mPolished Herschel 3.5 m mirror
      Rayleigh Optical2.5 m
      REOSC19(Sagem)10 m capacityPolisher NMSD 1.5 m Zerodur. GTC 1.8 m Zerodur. SOFIA 2.9 m Zerodur. six 8 m(Gemini ULE,VLT Zerodur)Ion figuring capability up to 2.5 m
      SESO1.4 m2.5 m capacity in-process
      Tinsley SSG(L-3)1.6 mPolishing 1.5 m JWST segments
      University of Arizona8.4 mNMSD 2.0 m borosilicate. 6.5 m to 8 m ground telescopes
      Xinetics2 mCapability for polishing SiC
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    Xuejun Zhang. Progress on Space Optics Manufacturing: From Aspheres to Freeforms[J]. Acta Optica Sinica, 2023, 43(8): 0822009

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Nov. 1, 2022

    Accepted: Dec. 2, 2022

    Published Online: Apr. 6, 2023

    The Author Email: Zhang Xuejun (zxj@ciomp.ac.cn)

    DOI:10.3788/AOS221907

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