Chinese Journal of Lasers, Volume. 52, Issue 4, 0402104(2025)

Microstructures and Mechanical Properties of Laser‐MIG Hybrid Welding Processed 6005A Aluminum Alloy with Different Groove Dimensions

Xiaojie Hao1, Chenghong Duan1、*, Xiangpeng Luo1, Xiankun Cao1, Hangcheng Xu1, and Zongtao Zhu2
Author Affiliations
  • 1College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
  • 2School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan , China
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    Figures & Tables(17)
    Schematic diagram of welding
    Tensile specimen diagram (unit: mm)
    Finite element model
    Thermophysical properties of 6005A aluminum alloy
    Weld morphologies under different groove dimensions. (a) #1; (b) #2; (c) #3; (d) #4; (e) #5
    Microstructures of welded joint. (a) Weld zone (WZ); (b) fusion zone (FZ); (c) heat affected zone (HAZ); (d) base metal (BM)
    Grain morphologies and grain size distributions of welded joints. (a) WZ; (b) FZ; (c) HAZ; (d) BM
    Macroscopic morphologies of tensile fractures. (a)(b) Welded joint; (c)(d) BM
    Tensile fracture morphologies. (a) Low-magnification image of welded joint; (b) high-magnification image of welded joint;
    Microhardness values of different welded joints
    Welding temperature fields. (a) Transient temperature field; (b) temperature field of melt pool
    Comparison of weld cross sections
    Temperature curve at position of minimum hardness
    • Table 1. Chemical compositions of 6005A and ER 5356 (mass fraction, %)

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      Table 1. Chemical compositions of 6005A and ER 5356 (mass fraction, %)

      MaterialSiFeCuMnMgCrZnAl
      6005A0.610.320.230.120.620.120.11Bal.
      ER5356≤0.25≤0.10≤0.100.05‒0.204.50‒5.500.05‒0.20≤0.10Bal.
    • Table 2. Laser-MIG welding parameters for different groove dimensions

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      Table 2. Laser-MIG welding parameters for different groove dimensions

      Specimen No.

      Laser

      power /W

      Wire feeding

      speed /(m/min)

      Voltage /VCurrent /A

      Welding speed /

      (mm/s)

      Groove

      angle /(°)

      Thickness of root

      face /mm

      #150001624.92428505
      #250001624.52468605
      #350001625.12428705
      #450001624.82448

      60

      60

      4
      #550001624.624786
    • Table 3. Distributions of elements at center of WZ (mass fraction, %)

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      Table 3. Distributions of elements at center of WZ (mass fraction, %)

      SpecimenSiFeCuMnMgCrZnAl
      #10.4100.4700.1500.1302.160.1200.0750Bal.
      #20.4100.4600.1400.1302.470.1700.0820Bal.
      #30.3900.4200.1500.1602.410.1200.0800Bal.
      #40.3800.4200.1500.1302.120.1200.0710Bal.
      #50.4200.4500.1500.1302.030.1200.0640Bal.
    • Table 4. Tensile properties of laser hybrid welded joints with different groove dimensions

      View table

      Table 4. Tensile properties of laser hybrid welded joints with different groove dimensions

      Specimen

      Tensile

      strength /MPa

      Welded joint factor /%Fracture location
      #122576HAZ
      #223077HAZ
      #323679HAZ
      #422275HAZ
      #522877HAZ
      Base metal297
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    Xiaojie Hao, Chenghong Duan, Xiangpeng Luo, Xiankun Cao, Hangcheng Xu, Zongtao Zhu. Microstructures and Mechanical Properties of Laser‐MIG Hybrid Welding Processed 6005A Aluminum Alloy with Different Groove Dimensions[J]. Chinese Journal of Lasers, 2025, 52(4): 0402104

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Aug. 26, 2024

    Accepted: Nov. 14, 2024

    Published Online: Jan. 20, 2025

    The Author Email: Duan Chenghong (duanchbuct@163.com)

    DOI:10.3788/CJL241167

    CSTR:32183.14.CJL241167

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