Journal of Inorganic Materials, Volume. 39, Issue 8, 871(2024)

Fe/Submicron FeNi Soft Magnetic Composites with High Working Frequency and Low Loss

Sizhe HE1, Junzhou WANG1, Yong ZHANG1, Jiawei FEI1, Aimin WU1, Yifeng CHEN2, Qiang LI2, Sheng ZHOU3, and Hao HUANG1、*
Author Affiliations
  • 11. Key Laboratory of Energy Materials and Devices (Liaoning Province), School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
  • 22. Guangdong Fenghua Advanced Technology Holding Co., Ltd., Zhaoqing 526199, China
  • 33. Mingxin Soft Magnetic Technology (Jiangsu) Co., Ltd., Kunshan 215300, China
  • show less
    References(26)

    [1] SHOKROLLAHI H, JANGHORBAN K. Soft magnetic composite materials (SMCs)[J]. Journal of Materials Processing Technology(2007).

    [2] PÉRIGO E A, WEIDENFELLER B, KOLLÁR P et al. Past, present, and future of soft magnetic composites[J]. Applied Physics Reviews(2018).

    [3] SILVEYRA J M, FERRARA E, HUBER D L et al. Soft magnetic materials for a sustainable and electrified world[J]. Science(2018).

    [4] LEARY A M, OHODNICKI P R, MCHENRY M E. Soft magnetic materials in high-frequency, high-power conversion applications[J]. JOM(2012).

    [6] ZHAO R L, HUANG J J, YANG Y et al. The influence of FeNi nanoparticles on the microstructures and soft magnetic properties of FeSi soft magnetic composites[J]. Advanced Powder Technology(2022).

    [7] LIU J Q, DONG Y N, WANG P et al. Improved high-frequency magnetic properties of FeSiBCCr amorphous soft magnetic composites by adding carbonyl iron powders[J]. Journal of Non-Crystalline Solids(2023).

    [9] ZHANG Y, CHI Q, CHANG L et al. Novel Fe-based amorphous compound powder cores with enhanced DC bias performance by adding FeCo alloy powder[J]. Journal of Magnetism and Magnetic Materials(2020).

    [12] SUGIMURA K, MIYAJIMA Y, SONEHARA M et al. Formation of high electrical-resistivity thin surface layer on carbonyl-iron powder (CIP) and thermal stability of nanocrystalline structure and vortex magnetic structure of CIP.[J]. AIP Advances(2016).

    [13] JIN X W, LI T, JIA Z L et al. Over 100 MHz cut-off frequency mechanism of Fe-Si soft magnetic composites[J]. Journal of Magnetism and Magnetic Materials(2022).

    [14] YIN L F, WEI D H, LEI N et al. Magnetocrystalline anisotropy in permalloy revisited[J]. Physical Review Letters(2006).

    [15] ZHANG H, WANG K, HUANG Y D et al. The excess loss analysis of an easy-plane FeSiAl@SiO2 soft magnetic composite with high permeability[J]. Journal of Magnetism and Magnetic Materials(2023).

    [16] KOLLÁR P, BIRČÁKOVÁ Z, FÜZER J et al. Power loss separation in Fe-based composite materials[J]. Journal of Magnetism and Magnetic Materials(2013).

    [17] GANGOPADHYAY S, HADJIPANAYIS G C, DALE B et al. Magnetic properties of ultrafine iron particles[J]. Physical Review B(1992).

    [18] LIU D H, LIU X, WANG J et al. The influence of Fe nanoparticles on microstructure and magnetic properties of Fe-6.5wt%Si soft magnetic composites[J]. Journal of Alloys and Compounds(2020).

    [19] REN X T, CORCOLLE R, DANIEL L. A 2D finite element study on the role of material properties on eddy current losses in soft magnetic composites[J]. The European Physical Journal Applied Physics(2016).

    [20] KIM E S, HAFTLANG F, AHN S Y et al. Effects of processing parameters and heat treatment on the microstructure and magnetic properties of the in-situ synthesized Fe-Ni permalloy produced using direct energy deposition[J]. Journal of Alloys and Compounds(2022).

    [21] WU L Z, DING J, JIANG H B et al. High frequency complex permeability of iron particles in a nonmagnetic matrix[J]. Journal of Applied Physics(2006).

    [22] ANHALT M. Systematic investigation of particle size dependence of magnetic properties in soft magnetic composites[J]. Journal of Magnetism and Magnetic Materials(2008).

    [23] BERTOTTI G. General properties of power losses in soft ferromagnetic materials[J]. IEEE Transactions on Magnetics(1988).

    [24] WANG J H, SONG S Q, SUN H B et al. Insulation layer design for soft magnetic composites by synthetically comparing their magnetic properties and coating process parameters[J]. Journal of Magnetism and Magnetic Materials(2021).

    [25] HUAN L, TANG X L, SU H et al. Effects of SnO2 on DC-bias superposition characteristic of the low-temperature-fired NiCuZn ferrites[J]. IEEE Transactions on Magnetics(2014).

    [27] HE J, YUAN H, NIE M et al. Soft magnetic materials for power inductors: state of art and future development[J]. Materials Today Electronics(2023).

    [28] LI T, WANG Y, SHI H G et al. Impact of skin effect on permeability of permalloy films[J]. Journal of Magnetism and Magnetic Materials(2022).

    [29] BARTOLI M, REATTI A, KAZIMIERCZUK M K. Modelling Iron-powder Inductors at High Frequencies[conf-proc]. Denver:Proceedings of 1994 IEEE Industry Applications Society Annual Meeting(1994).

    [30] HUANG Y D, ZHANG H, SHANG R X et al. Improved magnetic properties in amorphous FeSiBCr soft magnetic composites with easy-plane anisotropy for high-frequency applications[J]. Journal of Physics D: Applied Physics(2023).

    [31] HSU Y, FONTANA R, WILLIAMS M et al. High frequency high field permeability of patterned Ni80Fe20 and Ni45Fe55 thin films[J]. Journal of Applied Physics(2001).

    Tools

    Get Citation

    Copy Citation Text

    Sizhe HE, Junzhou WANG, Yong ZHANG, Jiawei FEI, Aimin WU, Yifeng CHEN, Qiang LI, Sheng ZHOU, Hao HUANG. Fe/Submicron FeNi Soft Magnetic Composites with High Working Frequency and Low Loss[J]. Journal of Inorganic Materials, 2024, 39(8): 871

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category:

    Received: Dec. 29, 2023

    Accepted: --

    Published Online: Dec. 12, 2024

    The Author Email: Hao HUANG (huanghao@dlut.edu.cn)

    DOI:10.15541/jim20230599

    Topics