Chinese Journal of Lasers, Volume. 46, Issue 4, 0402008(2019)

Simulation Analysis and Experimental Study on Nanosecond Laser Cladding Silicon Nano Film

Long Xu1、*, Juan Hong1,2, and Wei Wang1、*
Author Affiliations
  • 1 College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu 210016, China
  • 2 College of Mechanical Engineering, Yancheng Institute of Technology, Yancheng, Jiangsu 224051, China
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    Figures & Tables(25)
    Schematic of nanosecond laser cladding
    Numerical simulation model
    Distribution map of three-dimensional temperature field when heat transfer time is 700 ns
    Sketch map of node position
    Variation of node temperature with time
    Temperature fields at different powers (t=700 ns). (a) P=10 W; (b) P=18 W; (c) P=26 W; (d) P=30 W
    Diagram of matrix remelting depth and molten pool depth
    Effect of laser power on size of cladding layer
    Ratio of matrix remelting depth to melting depth at different powers
    Temperature fields at different scanning speeds. (a) 4 m·s-1; (b) 10 m·s-1; (c) 12 m·s-1; (d) 16 m·s-1
    Size of cladding layer at different scanning speeds
    Ratio of matrixremelting depth to melting depth at different scanning speeds
    Temperature fields at different repetition rates. (a) 200 kHz; (b) 300 kHz; (c) 350 kHz;(d) 400 kHz
    Size of cladding layer at different repetition rates
    Ratio of matrix remelting depth to melting depth at different repetition rates
    Process programs of SY-PERC cell and BSL-PERC cell
    Silicon wafer after printing silicon paste and drying
    Surface topography of experimental wafer after laser cladding process
    Surface topography of silicon substrate after laser opening passivation layer
    • Table 1. Properties of basis material used in numerical simulation

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      Table 1. Properties of basis material used in numerical simulation

      Material propertiesValue
      Thermal conductivity[20-21]k /(W·m-1·K-1)1.585×105T-1.23(solid);125(liquid)
      Heat capacity[20-21]cp /(J·kg-1·K-1)1.978×106+3.54×102T-3.68×106T2(solid);1000(liquid)
      Density[b]ρ /(kg·m-3)2330(solid);2520(liquid)
      Melting point Tm /K1685
      Boiling point Tv /K3538
      Phase transition interval ΔT /K50
      Reflectivity[22]R0.374(solid);0.73(liquid)
    • Table 2. Horizontal value of technological parameter influence factors

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      Table 2. Horizontal value of technological parameter influence factors

      No.Laserpower /WScanningspeed /(m·s-1)Repetitionrate /kHzh/H
      120104000.385
      220123000.432
      320143500.422
      424103000.531
      524123500.495
      624144000.446
      728103500.530
      828124000.502
      928143000.551
    • Table 3. Range analysis

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      Table 3. Range analysis

      Factorh/HRange
      Level 1Level 2Level 3
      Laser power /W0.4130.4910.5280.115
      Scanning speed /(m·s-1)0.4820.4760.4730.009
      Repetition rate /kHz0.5050.4820.4440.061
    • Table 4. Laser cladding process parameters

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      Table 4. Laser cladding process parameters

      ExperiencegroupLaserpower /WScanningspeed /(m·s-1)Repetitionrate /kHz
      12810350
      22814300
      32412350
    • Table 5. Measured and simulated depth and width of cladding layer in different experimental groups

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      Table 5. Measured and simulated depth and width of cladding layer in different experimental groups

      SampleExperimental group 1Experimental group 2Experimental group 3
      Depth /μmWidth /μmDepth /μmWidth /μmDepth /μmWidth /μm
      Measured value (average)4.3118.524.1022.133.5821.76
      Simulation value4.52620.2184.45025.4403.96325.137
    • Table 6. Electrical performance parameters of BSL-PERC and SY-PERC cells

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      Table 6. Electrical performance parameters of BSL-PERC and SY-PERC cells

      Cell groupVoc /VFF /%Eta /%Rs /(Ω·m-2)
      SY-PERC0.667980.5821.560.0019
      BSL-PERC0.663980.4121.500.0023
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    Long Xu, Juan Hong, Wei Wang. Simulation Analysis and Experimental Study on Nanosecond Laser Cladding Silicon Nano Film[J]. Chinese Journal of Lasers, 2019, 46(4): 0402008

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    Paper Information

    Category: laser manufacturing

    Received: Oct. 23, 2018

    Accepted: Jan. 18, 2019

    Published Online: May. 9, 2019

    The Author Email:

    DOI:10.3788/CJL201946.0402008

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