Optics and Precision Engineering, Volume. 32, Issue 1, 95(2024)

Accurate measurement of end position of inclined pipe with optimal projection plane of space

Guowei SHANG1,2, Jin LIANG1,2、*, Leigang LI1,2, Wenyan PAI1,2, and Guizhong ZHAO1,2
Author Affiliations
  • 1State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xian70049, China
  • 2Innovation Lab, XTOP 3D Technology(Shenzhen) Co.Ltd , Shenzhen518060, China
  • show less
    Figures & Tables(35)
    Flow chart of endpoint pose measurement
    Three-dimensional morphological description of oblique mouth tube
    Camera imaging model
    Image of calibration plate
    Seed cylindrical fitting
    Schematic diagram of pipeline imaging
    Model for seed cylindrical fitting
    Cylindrical diffusion model
    End cylindrical diffusion anomaly model
    Double-ball model
    Perspective projection bias model
    Schematic diagram of edge point order
    Edge extraction of elbow end face
    Statistics of characteristic point curvature
    Flow chart of elliptic filtering algorithm
    Comparison of subpixel coordinate interpolation methods
    End face ellipse fitting
    Model of optimal end face reconstruction algorithm
    Ellipse dimensionality reduction fitting model
    Ellipse initial value solution method
    Endpoint measurements results
    Multi-eye vision measurement platform
    Shape of pipe to be measured
    Grayscale histogram of different luminances
    Point cloud of point measurement
    • Table 1. Camera interior index

      View table
      View in Article

      Table 1. Camera interior index

      相机f/pixelx0/pixely0/pixelK1K2K3B1B2E1E2Sigma
      11 682.71-23.2530.67-6.11×10-88.511×10-151.52×10-21-2.401×10-8-2.157×10-7-9.004×10-50.000 105 50.026
      21 676.72-15.3514.43-5.95×10-85.12×10-154.99×10-211.99e-073.68×10-8-1.94×10-52.43×10-50.025
      31 678.94-11.1722.67-6.28×10-81.24×10-14-4.99×10-22-8.16×10-8-1.637×10-75.93×10-53.29×10-50.023
      41 680.4026.2516.136.84×10-82.47×10-14-9.19×10-212.25×10-8-9.18×10-8-2.03×10-58.27×10-50.022
      51 680.228.8648.10-6.53×10-81.79×10-14-5.81×10-211.66×10-7-2.24×10-7-3.87×10-57.74×10-50.029
      61 682.7519.0742.42-6.27×10-81.34×10-14-1.19×10-71.99×10-7-2.78×10-7-7.59×10-61.83×10-50.028
      71 678.3130.1827.36-6.28×10-81.55×10-14-3.21×10-216.39×10-8-6.34×10-8-1.01×10-4-3.42×10-50.027
      81 680.4026.2516.136.84×10-82.47×10-14-9.19×10-212.25×10-8-9.18×10-8-2.03×10-58.27×10-50.030
      91 677.7932.2345.69-6.67×10-82.57×10-14-1.31×10-211.96×10-7-2.14×10-95.15×10-5-4.70×10-50.028
      101 675.88-2.5137.10-6.43×10-81.09×10-142.59×10-21-6.74×10-8-1.28×10-79.89×10-5-9.02×10-50.027
    • Table 2. Measurement results of Pipe 1

      View table
      View in Article

      Table 2. Measurement results of Pipe 1

      摆放位置

      端点距离

      /mm

      测量角度/(°)
      端头1端头2
      1711.1172.60238.882
      2711.0682.58839.156
      3711.1552.57239.183
      4711.0622.65240.781
      5711.0482.48639.167
      6711.1482.57239.189
      7711.0532.55739.103
      8711.0662.61239.083
      9711.0642.57339.092
      10711.1582.57539.132
      平均值711.0932.57839.276
    • Table 3. Measurement results of Pipe 2

      View table
      View in Article

      Table 3. Measurement results of Pipe 2

      摆放位置端点距离/mm测量角度/(°)
      端头1端头2
      1211.71228.763117.612
      2211.71428.786117.596
      3211.71928.775117.587
      4211.72128.753117.623
      5211.71528.762117.605
      6211.71128.783117.588
      7211.73928.866117.576
      8211.72028.793117.624
      9211.71828.854117.532
      10211.72128.831117.609
      平均值211.72028.797117.595
    • Table 4. Measurement mean at different brightness levels

      View table
      View in Article

      Table 4. Measurement mean at different brightness levels

      亮度端点距离/mm端头测量角度/(°)
      均衡0.050.1
      过亮1.51
      过暗1.31.1
    • Table 5. Point cloud measurement results of Pipe 1

      View table
      View in Article

      Table 5. Point cloud measurement results of Pipe 1

      端点距离/mm端头1测量角度/(°)

      端头2测量

      角度/(°)

      711.0072.57539.189
    • Table 6. Point cloud measurement results of Pipe 2

      View table
      View in Article

      Table 6. Point cloud measurement results of Pipe 2

      端点距离/mm

      端头1测量

      角度/(°)

      端头2测量

      角度/(°)

      211.71828.765117.712
    • Table 7. Comparison of end-of-line distance measurement accuracy

      View table
      View in Article

      Table 7. Comparison of end-of-line distance measurement accuracy

      测量方法重复精度/mm绝对精度/mm
      本文算法0.0430.1
      点云扫描测量0. 026——
    • Table 8. Comparison of cutting angle measurement accuracy

      View table
      View in Article

      Table 8. Comparison of cutting angle measurement accuracy

      测量方法重复精度/(°)绝对精度/(°)
      本文算法0.097 50.116
      点云扫描测量0.110 75——
    • Table 9. Comparison of measurement accuracy of different methods

      View table
      View in Article

      Table 9. Comparison of measurement accuracy of different methods

      测量方法距离重复精度/mm距离绝对精度/mm角度重复精度/(°)角度绝对精度/(°)测量时间/min
      本文算法0.050.170.10.231
      点云扫描测量0.080.20.150.255~10
    • Table 10. Comparison of different visual measurement methods

      View table
      View in Article

      Table 10. Comparison of different visual measurement methods

      测量方法端点距离最大绝对偏差/mm端点测量角度最大绝对偏差/(°)平均测量时间/min
      文献[80.442-1.2
      文献[140.136-1.1
      本文方法0.1000.1161.0
    Tools

    Get Citation

    Copy Citation Text

    Guowei SHANG, Jin LIANG, Leigang LI, Wenyan PAI, Guizhong ZHAO. Accurate measurement of end position of inclined pipe with optimal projection plane of space[J]. Optics and Precision Engineering, 2024, 32(1): 95

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category:

    Received: May. 24, 2023

    Accepted: --

    Published Online: Jan. 23, 2024

    The Author Email: Jin LIANG (liangjin@mail.xjtu.edu.cn)

    DOI:10.37188/OPE.20243201.0095

    Topics