Chinese Journal of Lasers, Volume. 50, Issue 16, 1602202(2023)

Advancements and Developments of Laser Polishing Technology

Erju Liu1,2, Jie Xu1,2、*, Xi Chen2, Yanbin Chen2, Debin Shan1,2, and Bin Guo1,2、**
Author Affiliations
  • 1Key Laboratory of Micro-Systems and Micro-Structures Manufacturing of Ministry of Education, Harbin Institute of Technology, Harbin 150080, Heilongjiang, China
  • 2School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, Heilongjiang, China
  • show less
    Figures & Tables(18)
    Schematics of laser micro polishing mechanism[20]
    Laser micro polishing of micro-milled Ti6Al4V sample[21]. (a) Comparison under different spatial frequencies; (b) surface morphology
    Surface over-melting mechanism[33-34]. (a) Formation mechanism of surface periodic structure; (b) typical surface morphology
    Characteristics of ablation and vaporization mechanism[36].(a) Schematic of ablation and vaporization mechanism; (b) morphology of typical laser polished surface
    Schematic of photochemical mechanism under ultraviolet laser polishing[46]
    Continuous laser polishing [28,50]. (a)(b) Surface morphologies of Inconel 718 alloy; (c)(d) surface morphologies of SKD steel
    Structures of laser polished surfaces[73]
    Nanosecond pulsed laser polishing of additive manufacturing TC4 workpiece[47]. (a) Macroscopic image; (b) SEM image; (c) 3D topographic image
    Macroscopic image of AISI H11 steel after dual laser beam asynchronous combined polishing [85]
    Dual laser beam asynchronous combined polishing of additive manufacturing Inconel 718 alloy[86]. (a) Macroscopic visual image; (b) comparison of 3D topographies of surfaces after nanosecond laser and dual laser beam combined polishing; (c) as-fabricated surface morphology; (d) surface morphology polished by nanosecond laser; (e) surface morphology after dual laser beam combined polishing; (f) as-fabricated surface 3D topography; (g) 3D topography of surface polished by nanosecond laser; (h) 3D topography of surface after dual laser beam combined polishing
    Laser assisted mechanical polishing[90]. (a) Mechanism; (b) material removal rate after 120 min polishing
    Ultrasonic vibration-assisted laser polishing[93-94]. (a) Experimental device; (b)(c) laser polished surface morphologies with different ultrasonic amplitudes
    Magnetic field-assisted laser polishing[100]. (a) Experimental device; (b) sample and magnet location diagram; (c) simulation distribution of magnetic field; (d) influence of magnetic field intensity and laser power on surface roughness; (e) initial surface topography; (f) surface topography polished by laser without magnetic field assistance; (g) surface topography polished by magnetic field-assisted laser
    Microstructure analysis of 3D-printed TC4 alloy surface after laser polishing[47]. (a) Inverse pole mapps; (b) phase distribution mapps; (c) nanoindentation load-displacement curves; (d) compression yield strength curves
    Typical applications of laser polishing technology[101-103]. (a) 2Cr13 tool steel; (b) TA2 titanium impeller; (c) TC4 titanium ventricular assist device; (d) Inconel 718 fabricated by selective laser melting; (e) glass; (f) nylon PA12 fabricated by selective laser sintering
    Schematic of laser polishing machine[52,110]
    Basic variants in laser polishing
    • Table 1. Comparative analysis of representative literatures in field of laser polishing

      View table

      Table 1. Comparative analysis of representative literatures in field of laser polishing

      TypeLaserMaterialMain polishing mechanism and surface characteristicRoughnessRef.
      Initial /μm

      Final /

      μm

      Reduction rate /%
      Continuous laser polishingContinuous laserSKD 11 tool steelSurface over-melting3.5710.33290.728
      Continuous laserTC4 titanium alloySurface over-melting,remelting depth of 110 μm7.300.5692.332
      Pulsed laser polishingMicrosecond laserTC4 titanium alloySurface shallow melting0.190.0952.625
      Nanosecond laserS136 tool steelSurface shallow melting,remelting depth of 1 μm0.1810.08055.826
      Nanosecond laser3D-printed TC4 titanium alloy

      Ablation and vaporization,

      surface over-melting,remelting depth of 54 μm,removal thickness of 39 μm

      10.000.157547
      Picosecond laserAl2O3 ceramicAblation and vaporization1.800.3225.968
      Femtosecond laserMCrAlY thermal barrier coatingSurface shallow melting,remelting depth of 7 μm2.9950.97867.384

      Dual laser beam asynchronous combined

      polishing

      Continuous laser,nanosecond laserAISI H11 tool steelSurface over-melting,surface shallow melting,remelting depth of 50 μm0.530.0590.685
      Nanosecond laser,continuous laser3D-printed 718 nickel alloyAblation and vaporization,surface over-melting,remelting depth of 45 μm15.750.2398.586
      Picosecond laser,continuous laser3D-printed TC4 titanium alloyAblation and vaporization,surface over-melting,removal thickness of 500 μm6.620.5591.736
    Tools

    Get Citation

    Copy Citation Text

    Erju Liu, Jie Xu, Xi Chen, Yanbin Chen, Debin Shan, Bin Guo. Advancements and Developments of Laser Polishing Technology[J]. Chinese Journal of Lasers, 2023, 50(16): 1602202

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Laser Surface Machining

    Received: Oct. 27, 2022

    Accepted: Dec. 6, 2022

    Published Online: Jul. 18, 2023

    The Author Email: Xu Jie (xjhit@hit.edu.cn), Guo Bin (guobin@hit.edu.cn)

    DOI:10.3788/CJL221369

    Topics