Infrared and Laser Engineering, Volume. 54, Issue 6, 20250053(2025)

Research onstructural damage detection technology of small-diameter nozzles of pressure vessels based on induction thermography

Wenpei ZHENG1,2,3, Xiaoru SUN1,2,3、*, and Zikai WANG1,2,3
Author Affiliations
  • 1College of Safety and Ocean Engineering, China University of Petroleum (Beijing), Beijing 102249, China
  • 2Key Laboratory of Oil and Gas Safety and Emergency Technology, Ministry of Emergency Management, Beijing 102249, China
  • 3Key Laboratory of Oil and Gas Production Equipment Quality Inspection and Health Diagnosis, State Administration for Market Regulation, Beijing 102249, China
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    Figures & Tables(22)
    Eddy current thermography principle
    Hollow copper tube
    (a) Toroidal coils; (b) Core-type coils; (c) Helmholtz coils
    Small-bore pipe model of pressure vessels
    Excitation coil model
    Coil adaptation diagram
    Defect model included
    Temperature distribution map
    Temperature curve above the defect
    Intersecting lines
    Coil movement trajectory
    (a) Weld surface temperature distribution when the coil moves to defect 1; (b) The coil moves to the weld surface temperature distribution between defects 1 and 2; (c) Weld surface temperature distribution when the coil moves to defect 2; (d) The coil moves to the weld surface temperature distribution between defects 2 and 3; (e) Weld surface temperature distribution when the coil moves to defect 3
    Experimental simulation system
    Engineering drawings
    Experimental setup
    8 mm defect temperature distribution image
    4 mm defect temperature distribution image
    Three-dimensional reconstruction of the temperature field
    4 mm defect raw thermal imaging grayscale map; (b) Image processing diagram
    • Table 1. The pressure vessel has a small diameter to take over the relevant dimensions

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      Table 1. The pressure vessel has a small diameter to take over the relevant dimensions

      PartsOutside diameter/mmWall thickness/mmWelding feet/mm
      Pressure vessels293.010.0-
      Small-caliber tubes60.35.0-
      Welding seam--6
    • Table 2. The defective pixel being measured

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      Table 2. The defective pixel being measured

      Defect/mmPixel1Pixel2Pixel3Average pixels
      868.3266.5665.4966.47
      465.0568.0066.0166.35
    • Table 3. Calculation results

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      Table 3. Calculation results

      Defect/mmActual width of the tested surface/mmPixel width of the tested surfaceCalculate width/mmDeviation
      82301 9767.743.25%
      41101 8643.912.25%
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    Wenpei ZHENG, Xiaoru SUN, Zikai WANG. Research onstructural damage detection technology of small-diameter nozzles of pressure vessels based on induction thermography[J]. Infrared and Laser Engineering, 2025, 54(6): 20250053

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    Paper Information

    Category: Infrared

    Received: Jan. 16, 2025

    Accepted: --

    Published Online: Jul. 1, 2025

    The Author Email: Xiaoru SUN (2023215847@student.cup.edu.cn)

    DOI:10.3788/IRLA20250053

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