Chinese Optics Letters, Volume. 23, Issue 8, 082201(2025)

Ultra-precision manufacturing technology for a 32-channel image slicer for IFS of CSST

Peng Chen1,2, Kexin Li3, Shuai Liu1,2, Xin Zhang4, Chi Song5, Baichuan Ren6, Zhengxiang Shen1,2、*, Lei Hao3、**, and Zhanshan Wang1,2
Author Affiliations
  • 1Institute of Precision Optical Engineering, School of Physics Science and Engineering, Key Laboratory of Advanced Micro-Structured Materials MOE, Tongji University, Shanghai 200092, China
  • 2Institute of Precision Optical Engineering, School of Physics Science and Engineering, Tongji University, Shanghai 200092, China
  • 3Shanghai Astronomical Observatory, Chinese Academy of Sciences, Shanghai 200030, China
  • 4Ji Hua Laboratory, Foshan 528200, China
  • 5School of Mechatronic Engineering and Automation, Foshan University, Foshan 528225, China
  • 6Shanghai Institute of Technical Physics, Chinese Academy of Sciences, Shanghai 200003, China
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    Figures & Tables(16)
    Three schematic diagrams illustrating the operational modes of IFU[5].
    Schematic design of the IFS in the CSST.
    Sketch of the proposed stacking, polishing, and pushing method.
    Schematic of fabrication process. (a) Rectangular thin glass of different lengths; (b) rectangular thin glass stack; (c) glue ladder pattern blocks to auxiliary parts, which are used for spherical fabrication; (d) fabricate a sphere on the front surface; (e) stack glass slices in reverse direction; (f) cut the useless parts and combine them with molecular adhesion.
    Relationship between UtotalA and bonding thickness of the two slices.
    Schematic design of the blade crack propagation method.
    Relationship between the number of bonding layers, adsorption energy, and PV.
    Schematic diagram of rectangular sheet glass parameters.
    Schematic diagram depicts the tooling used for stacking glass sheets.
    Diagram of the optical path used to detect the image slicer tilt error.
    Focal position mapping of distinct slices.
    Surface accuracy of four slices on the image slicer.
    Surface topography of the image slicer including non-working area analyzed by the white-light interferometer.
    • Table 1. Fundamental Parameters of the IFS Image Slicer

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      Table 1. Fundamental Parameters of the IFS Image Slicer

      Image slicer size15 mm × 8 mm ×10 mm
      IFS working wavelength350–1000 nm
      Slice number32
      Slice size15 mm × 0.25 mm × 10 mm
      Slice mirror radius340 mm
      Surface shape accuracyRMS < 40 nm
      Slice mirror roughnessRq < 1 nm
    • Table 2. Blade Crack Propagation Parameters

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      Table 2. Blade Crack Propagation Parameters

      tbE1tw1E2tw2Wv
      0.090 mm72.9 kN/mm20.250 mm72.9 kN/mm20.250 mm37.000 mm0.21
    • Table 3. Errors in the Allocation Table for the IFU Stacking Process

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      Table 3. Errors in the Allocation Table for the IFU Stacking Process

      Error termError categoryError marginFocus influence directionFocusing error amount
      ΔA1Individual error3′′X0.005 mm
      ΔA2Individual error3′′X0.005 mm
      ΔSbIndividual error0.001 mmX0.017 mm
      ΔA4Accumulated error6′′X0–0.020 mm
      ΔA5Accumulated error6′′X
      ΔDBAccumulated error0.001 mmX0–0.034 mm
      ΔDCAccumulated error0.001 mmX
      ΔA6Individual error7′′X0.012 mm
      PVSurface shape error79.1 nm
      RMSSurface shape error15.82 nm
      RqSurface shape error0.7 nm
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    Peng Chen, Kexin Li, Shuai Liu, Xin Zhang, Chi Song, Baichuan Ren, Zhengxiang Shen, Lei Hao, Zhanshan Wang, "Ultra-precision manufacturing technology for a 32-channel image slicer for IFS of CSST," Chin. Opt. Lett. 23, 082201 (2025)

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    Paper Information

    Category: Optical Design and Fabrication

    Received: Mar. 5, 2025

    Accepted: Apr. 23, 2025

    Published Online: Aug. 14, 2025

    The Author Email: Zhengxiang Shen (shenzx@tongji.edu.cn), Lei Hao (haol@shao.ac.cn)

    DOI:10.3788/COL202523.082201

    CSTR:32184.14.COL202523.082201

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