Laser & Optoelectronics Progress, Volume. 61, Issue 9, 0914001(2024)

Process Parameters of Additive and Subtractive Hybrid Manufacturing for GH3536 Superalloy

Yingwei Zhang1、*, Jing Wang1, Quanwei Sun2, Qian Bai2, Hefeng Ling1, and Xiaodan Li1
Author Affiliations
  • 1AVIC Shenyang Aircraft Industrial (Group) Co., Ltd., Shenyang 110850, Liaoning, China
  • 2State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian 116024, Liaoning, China
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    Figures & Tables(10)
    ASHM machine
    SEM and particle size distribution of GH3536 powder
    Regular relationship between laser volume energy density and relative density of GH3536 [insets (a)(b)(c) show the blowhole defects, free of all defects and spheroidization defects]
    Additive surface morphologies of GH3536 sample formed by SLM. (a)(b) SEM images of the original additive surface; (c) original additive surface morphology by white light interferometer
    Microstructure of additive GH3536 sample formed by SLM. (a) Optical microscopic image after polishing; (b)‒(f) SEM and EBSD images of the microstructure after corrosion
    Sample preparation model and tool selection scheme for GH3536 by ASHM. (a) Sample model; (b) cutting tool types
    Schematic diagrams of milling with different types of tools and roughness of the processed sample surface. (a) Ball end milling tool, (b) round nose milling tool; (c) flat end milling tool; (d) roughness of the surface processed by ball end milling tool; (e) roughness of the surface processed by round nose milling tool; (f) broken fracture of flat end milling tool
    • Table 1. Chemical composition of GH3536 superalloy powder

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      Table 1. Chemical composition of GH3536 superalloy powder

      ElementCrNiMoCoMnSiCP、SFeWAl
      Mass fraction /%22.520Bal.9.4601.6000.0300.3300.0700.00719.3600.7400.050
    • Table 2. SLM forming process parameters of GH3536 superalloy

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      Table 2. SLM forming process parameters of GH3536 superalloy

      Process parameterParameter value
      Thickness of powder layer d /μm40
      Radius of laser spot r0 /μm100
      Scanning distance h /µm80
      Laser power P /W250,300,350,400,450
      Scanning speed v /(mm/s)500,750,1000,1250,1500,1750,2000
    • Table 3. Milling process parameters of GH3536

      View table

      Table 3. Milling process parameters of GH3536

      SampleTool type

      Spindle speed

      n /(r/min)

      Feed rate

      f /(mm/min)

      Cutting depth

      ap /mm

      Separation distance z /mm
      T1Ball end milling2500018000.10.1
      T2Round nose milling2500018000.10.1
      T3Flat end milling2500018000.10.1
    Tools

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    Yingwei Zhang, Jing Wang, Quanwei Sun, Qian Bai, Hefeng Ling, Xiaodan Li. Process Parameters of Additive and Subtractive Hybrid Manufacturing for GH3536 Superalloy[J]. Laser & Optoelectronics Progress, 2024, 61(9): 0914001

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Mar. 22, 2023

    Accepted: May. 18, 2023

    Published Online: Apr. 11, 2024

    The Author Email: Yingwei Zhang (saczyw@163.com)

    DOI:10.3788/LOP230913

    CSTR:32186.14.LOP230913

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