Laser & Optoelectronics Progress, Volume. 59, Issue 17, 1714004(2022)

Optimization of 6061 Aluminum Alloy Laser Welding Process Based on RSM-PSO

Shaodong Song1, Yanyan Wang1、*, Linsen Shu1,2, and Yajuan He1
Author Affiliations
  • 1College of Mechanical Engineering, Shaanxi University of Technology, Hanzhong 723001, Shaanxi , China
  • 2Shaanxi Key Laboratory of Industrial Automation, Hanzhong 723001, Shaanxi , China
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    Figures & Tables(12)
    Laser welding system
    Diagram of deformation measurement
    RSM-PSO optimization flow chart
    Normal probability residuals of the model. (a) Collapse model; (b) bending deformation model
    Weld section diagram
    Response value is the functional perturbation trend graph of the deviation of the central reference point. (a) Collapse depth; (b) bending deformation
    Interaction of process parameters on collapse depth. (a) Scanning speed and defocusing amount; (b) defocusing amount and laser power
    Interaction of process parameters on bending deformation. (a) Laser power and scanning speed; (b) laser power and defocusing amount
    Fitness curve
    Joint section views. (a) Optimal sample; (b) S9 sample; (c) S10 sample
    • Table 1. Experimental design and response

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      Table 1. Experimental design and response

      No.P /WV /(mm·s-1f /mmBending deformation /mmCollapse depth /μm
      S125805-0.21.0642.00
      S226407-0.22.8548.75
      S32580701.4578.56
      S426407-0.23.1610.83
      S525809-0.22.1554.36
      S626407-0.22.4568.39
      S726407-0.22.8590.45
      S826409-0.42.2652.84
      S92640502.0660.23
      S1026407-0.23.4600.48
      S1127009-0.23.1356.25
      S1227007-0.42.1493.13
      S132640903.389.63
      S1427005-0.21.8634.12
      S1525807-0.42.2557.13
      S162700703.8221.04
      S1726405-0.42.0243.52
    • Table 2. Model analysis of variance table

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      Table 2. Model analysis of variance table

      ModelSum of squaresMean squareF valueValue of P > FLack of fitR-squared
      Collapse depth4.58×10557245.9617.470.0003(significant)0.0879(not significant)0.9459
      Bending deformation8.240.929.190.0041(significant)0.5896(not significant)0.9221
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    Shaodong Song, Yanyan Wang, Linsen Shu, Yajuan He. Optimization of 6061 Aluminum Alloy Laser Welding Process Based on RSM-PSO[J]. Laser & Optoelectronics Progress, 2022, 59(17): 1714004

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Jun. 25, 2021

    Accepted: Sep. 2, 2021

    Published Online: Aug. 22, 2022

    The Author Email: Yanyan Wang (wangyanyanustb@163.com)

    DOI:10.3788/LOP202259.1714004

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