Chinese Journal of Lasers, Volume. 45, Issue 12, 1202007(2018)

Appearances and Formation Mechanism of Welds in High-Strength Steels by High Speed Laser-Arc Hybrid Welding

Siyuan Gu1、*, Zhengjun Liu1, Peilei Zhang1,2、*, Zhishui Yu1,2、*, Xin Ye1,2, and Yong Gu3
Author Affiliations
  • 1 School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
  • 2 Shanghai Collaborative Innovation Center of Laser Advanced Manufacturing Technology, Shanghai 201620, China
  • 3 Shanghai Huizhong Automotive Manufacturing Co., Ltd., Shanghai 200122, China
  • show less
    Figures & Tables(16)
    Schematic of laser-arc hybrid welding
    Schematic of weld appreance
    Effect of arc voltage on weld appearance. (a) Weld width; (b) reinforcement
    Effect of laser power on weld appearance. (a) Laser-leading; (b) arc-leading
    Total area of weld at different heat source postions
    Effect of metal vapor on droplet transfer at different heat source positions. (a) Laser-leading; (b) arc-leading
    Schematic of various forces on droplet at different heat source positions. (a) Laser-leading; (b) arc-leading
    Characteristics of keyhole at different heat source positions. (a)-(d) Laser-leading; (e)-(g) arc-leading
    Difference between high-speed welding of thin plates and low-speed welding of thick plates. (a) Thick plates; (b) thin plates
    Microhardness distributions of cross-sectional weld at different heat source positions
    Weld line scan results. (a) Arc-leading; (b) laser-leading
    Component analysis results of bottom area (laser area) of weld at different heat source positions. (a) Arc-leading, electron image; (b) arc-leading, energy spectrum; (c) laser-leading, electron image; (d) laser-leading, energy spectrum
    Tensile samples. (a) Fracture at base metal; (b) fracture at weld
    Tensile strength of weld sample at different heat source positions
    • Table 1. Chemical compositions of high-strength steel and wire (mass fraction, %)

      View table

      Table 1. Chemical compositions of high-strength steel and wire (mass fraction, %)

      MaterialCSiMnNiTiCuFe
      HR420LA≤0.1≤0.5≤1.6≤0.15Bal.
      ER50-60.06-0.150.80-1.151.40-1.85≤0.15≤0.5Bal.
    • Table 2. Process parameters of laser-MIG hybrid welding

      View table

      Table 2. Process parameters of laser-MIG hybrid welding

      Welding parameterValue
      Laser power P /kW4.2-5
      Welding speed V /(m·min-1)5
      Wire feed speed W /(m·min-1)9
      Laser-arc distance /mm4
      Voltage U /V21-30
      Defocusing Δf /mm+3
      Shielding gas flow rate /(L·min-1)25
    Tools

    Get Citation

    Copy Citation Text

    Siyuan Gu, Zhengjun Liu, Peilei Zhang, Zhishui Yu, Xin Ye, Yong Gu. Appearances and Formation Mechanism of Welds in High-Strength Steels by High Speed Laser-Arc Hybrid Welding[J]. Chinese Journal of Lasers, 2018, 45(12): 1202007

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: laser manufacturing

    Received: Jul. 4, 2018

    Accepted: Aug. 10, 2018

    Published Online: May. 9, 2019

    The Author Email:

    DOI:10.3788/CJL201845.1202007

    Topics