Laser Technology, Volume. 49, Issue 3, 383(2025)

Research on hole taper and surface topography of air film holes in femtosecond laser drilling of super alloy

LIU Dan1,2, CHEN Genyu3、*, LI Mingquan4, DONG Li1,2, and DING Bing5
Author Affiliations
  • 1College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
  • 2Laser Research Institute, Hunan University, Changsha 410082, China
  • 3Han's Laser Smart Equipment Group Co. Ltd., Shenzhen 518057, China
  • 4Shenzhen Research Institute, Hunan University, Shenzhen 518052, China
  • 5Scanner Optics Co. Ltd., Shenzhen 518057, China
  • show less

    In order to process the blade air film holes with small aperture, small taper, no recast layer, micro-cracks and other defects, a femtosecond helical drilling platform was built to carry out the hole drilling test. The working principle of helical drilling optical system was analyzed. The effects of wedge prism deflection angle, mirror translation, hollow motor speed, laser power, and defocusing amount on aperture, taper, splash, and color region of microholes were studied by orthogonal test and variance analysis. It was concluded that in helical drilling the deflection angle of the wedge prism have the most significant effect on the hole diameter and the translation of the reflector had the most significant effect on the taper. The optimized parameters for processing 400 μm cylindrical hole are deflection of the wedge prism 15°, translation of the reflector 15 mm, the hollow motor 2000 r/min, power 16 W, and defocusing 0.2 mm, respectively. This study provides a reference for the selection of parameters in femtosecond helical drilling.

    Tools

    Get Citation

    Copy Citation Text

    LIU Dan, CHEN Genyu, LI Mingquan, DONG Li, DING Bing. Research on hole taper and surface topography of air film holes in femtosecond laser drilling of super alloy[J]. Laser Technology, 2025, 49(3): 383

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category:

    Received: Apr. 19, 2024

    Accepted: Jul. 11, 2025

    Published Online: Jul. 11, 2025

    The Author Email: CHEN Genyu (hdgychen@163.com)

    DOI:10.7510/jgjs.issn.1001-3806.2025.03.010

    Topics