Chinese Journal of Lasers, Volume. 49, Issue 8, 0802005(2022)

Quality Analysis and Online Evaluation of Axle Surface After Laser Cleaning

Chunsheng Wang1, Hongxiao Wang1, Huiyan Xu2, Guangzhong He1, Kai Li1, Xiaopeng Gu2, and Juan Dong2、*
Author Affiliations
  • 1Engineering and Technology Center, CRRC Changchun Railway Vehicles Co., Ltd., Changchun, Jilin 130113, China
  • 2College of Materials Science and Engineering, Jilin University, Changchun, Jilin 130112, China
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    Figures & Tables(14)
    Surface morphology comparison of sample before and after painting. (a) Before painting; (b) after painting
    Nanosecond pulsed laser cleaning equipment. (a) Pulsed fiber laser; (b) laser cleaning head
    Schematic of scanning path of laser cleaning
    Online detection mechanism of laser cleaning surface
    Macroscopic appearances of sample surface cleaned by laser with different powers. (a) 70 W; (b) 150 W; (c) 200 W; (d) 240 W
    Height cloud images of surface microstructure after laser cleaning at different powers (frequency is 30 kHz). (a) 150 W; (b) 180 W; (c) 200 W; (d) 240 W
    Evolution of laser cleaning surface microstructures with laser power. (a) 150 W; (b) 160 W; (c) 180 W; (d) 200 W
    Surface micro-morphologies. (a) 150 W; (b) 160 W; (c) 170 W; (d) 180 W; (e) 190 W; (f) 200 W
    Surface composition analysis. (a) 150160 W laser power; (b) 170200 W laser power; (c) region AC; (d) region DH
    Typical cleaning state images at different laser powers. (a) 150 W; (b) 160 W; (c) 180 W; (d) 200 W
    Binary processing results of laser cleaning images. (a) 150 W; (b) 160 W; (c) 180 W; (d) 200 W
    Changes in the number of black and white pixels in each cleaning state
    • Table 1. Main technical parameters of nanosecond pulsed laser

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      Table 1. Main technical parameters of nanosecond pulsed laser

      Technical parameterValue
      Maximum and mean power /W1000,200
      Wavelength /μm1.06
      Focus diameter /mm0.96
      Focal length /mm183,193
      Pulse frequency /kHz250,200
      Pulse width /ns30,60,100,120
    • Table 2. Main process parameters of laser cleaning

      View table

      Table 2. Main process parameters of laser cleaning

      Cleaning parameterValue
      Pulse width /ns30
      Pulse frequency /kHz30
      Laser power /W70240 (progressive increase every 10 W)
      Scanning length /mm20
      Scanning width /mm15
      Scanning speed /(m·s-1)0.5
      Laser lap ratio0.2
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    Chunsheng Wang, Hongxiao Wang, Huiyan Xu, Guangzhong He, Kai Li, Xiaopeng Gu, Juan Dong. Quality Analysis and Online Evaluation of Axle Surface After Laser Cleaning[J]. Chinese Journal of Lasers, 2022, 49(8): 0802005

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    Paper Information

    Category: laser manufacturing

    Received: Jul. 29, 2021

    Accepted: Sep. 22, 2021

    Published Online: Mar. 23, 2022

    The Author Email: Juan Dong (dongjuan@jlu.edu.cn)

    DOI:10.3788/CJL202249.0802005

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