Chinese Journal of Lasers, Volume. 50, Issue 20, 2002104(2023)

Research on Suppression Strategy of Plane Distortion in Laser Bending Forming of Specialty‑Shaped Corrugated Sheet

Zhehe Yao1,2,3, Jinyuan Hong1,2,3, Weixin Fan1,2,3, Yunfeng Liu2,3, Deqing Mei4, and Jianhua Yao1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China
  • 3Collaborative Innovation Center of High-end Laser Manufacturing Equipment, Hangzhou 310023, Zhejiang, China
  • 4State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, Zhejiang, China
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    Figures & Tables(14)
    Schematic of double-arc specialty-shaped flow channel
    Numerical model for laser bending forming. (a) Meshing; (b) schematic of scanning path
    Peak temperatures at temperature measurement points along scanning path on upper surface. (a) Schematic of temperature measurement points; (b) peak temperatures at temperature measurement points on upper surface with different numbers of velocity-varying segments
    Analysis of free end restraint to scanning location in laser bending forming. (a) Schematic of isometric points and observation surfaces; (b) isometric point constraint; (c) variation trends of constraint force and thermal stress
    Cross-sectional temperature field distributions of sheet with different numbers of velocity-varying segments. (a) Entrance; (b) middle; (c) exit; (d) temperature difference between upper and lower surfaces at same moment
    Experimental method for laser bending forming. (a) Experimental setup; (b) diagram of scanning path
    Schematics of bending angle measurement. (a) Measuring surface and measuring angle α; (b) angle between measuring surface and normal plane
    Sheet surface temperature during laser bending forming. (a) Schematic of temperature measuring points; (b) comparison of results between numerical simulation and experiment
    Characterization of plane distortion for laser bending forming with different numbers of velocity-varying segments. (a) Bending angle distribution; (b) bending angle difference of specimen
    Characterization of plane distortion for laser bending forming. (a) S1 scanning strategy; (b) S2 scanning strategy; (c) S3 scanning strategy; (d) bending angle distribution; (e) bending angle difference of specimen
    Overall evaluation of laser bending forming of specialty-shaped corrugated sheet. (a) Formed parts under constant-velocity scanning; (b) cross-sectional profile under constant-velocity scanning; (c) formed parts under S3 scanning strategy; (d) cross-sectional profile under S3 scanning strategy
    Waviness of specialty-shaped corrugated sheet after laser bending forming. (a) Wa of bottom surface of corrugated sheet;(b) Wa of wall surface of corrugated sheet; (c) corrugated profile measured at X' position
    • Table 1. Thermal physical parameters of 304 stainless steel[23]

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      Table 1. Thermal physical parameters of 304 stainless steel[23]

      ParameterValue
      200 ℃400 ℃600 ℃800 ℃1000 ℃1200 ℃
      Heat expansion coefficient /(10-6 K-114.116.216.216.216.216.2
      Young’s modulus /GPa205188171153135117
      Specific heat /(J·kg-1·K-1412495505537580625
      Heat conductivity /(W·m-1·K-112.617.924.029.835.442.5
    • Table 2. Experimental parameter setting

      View table

      Table 2. Experimental parameter setting

      Number of segmentsLaser power /WScanning velocity /(mm·s-1Number of scans
      12507012
      425070,80,90,10012
      825070,75,80,85,90,95,100,10512
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    Zhehe Yao, Jinyuan Hong, Weixin Fan, Yunfeng Liu, Deqing Mei, Jianhua Yao. Research on Suppression Strategy of Plane Distortion in Laser Bending Forming of Specialty‑Shaped Corrugated Sheet[J]. Chinese Journal of Lasers, 2023, 50(20): 2002104

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    Paper Information

    Category: Laser Forming Manufacturing

    Received: Feb. 16, 2023

    Accepted: Apr. 6, 2023

    Published Online: Aug. 29, 2023

    The Author Email: Yao Jianhua (lam@zjut.edu.cn)

    DOI:10.3788/CJL230533

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