Chinese Optics, Volume. 15, Issue 5, 1019(2022)

Light-and-small optical systems by metal-based additive manufacturing

Qiang FU1、*, Lei YAN1, Shuang-long TAN1,2, Yang LIU1,2, Ling-jie WANG1, and Xin ZHANG1
Author Affiliations
  • 1Key Laboratory of Optical System Advanced Manufacturing Technology, Chinese Academy of Sciences, Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China
  • 2University of Chinese Academy of Sciences, Beijing 100049, China
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    Figures & Tables(31)
    2-D diagram of the optical system
    Modulation transfer function curves of the optical system
    Enclosed energy curves of the optical system
    Diagram of light-and-small metal-based optical system
    (a) Front view and (b) side view of primary mirror assembly
    Deformation of the primary mirror under its own gravity
    Secondary mirror assembly
    Shading baffle structure
    Results of mode analysis of the whole optial system
    Results of system static analysis under its own grarity
    Primary mirror assembly by additive manufacturing
    Secondary mirror assembly by additive manufacturing
    Shading baffle by additive manufacturing
    Primary mirror after SPDT and it′s surface shape data
    Secondary mirror after SPDT and it′s surface shape data
    Primary mirror surface observed by a high magnification camera
    Primary mirror modified by Ni-P coating
    Primary mirror and surface shape data after optical processing
    Second mirror and surface shape data after optical processing
    Primary and secondary mirrors after gold plating
    Surface quality of the primary mirror after gold plating
    Surface quality of the second mirror after gold plating
    Centering alignment experiment of the primary and secondary mirror assembly
    The performance test of the optical system
    The measurement result of the focal length
    MTF test results for different FOVs
    Weight test
    • Table 1. Design index of the optical system

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      Table 1. Design index of the optical system

      参数指标要求
      波段/μm8~10
      相对孔径1∶2
      焦距/mm110
      视场/(°)4×4
      冷光阑效率100%
      主次镜组件重量不大于100 g
    • Table 2. Index of the long-wave infrared detector

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      Table 2. Index of the long-wave infrared detector

      参数指标数据
      阵列尺寸256×256
      像元间距30 μm×30 μm
      F数2
    • Table 3. Weight estimation of primary and secondary mirror assemblies, shadding baffle and screws

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      Table 3. Weight estimation of primary and secondary mirror assemblies, shadding baffle and screws

      名称重量g
      主镜组件40.6
      次镜组件16.8
      遮光筒32.2
      螺钉1.50
      合计91.1
    • Table 4. Weight test results of each assembly

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      Table 4. Weight test results of each assembly

      名称实测质量(g)
      主镜组件44.64
      次镜组件16.8
      遮光筒33.07
      螺钉1.53
      合计96.04
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    Qiang FU, Lei YAN, Shuang-long TAN, Yang LIU, Ling-jie WANG, Xin ZHANG. Light-and-small optical systems by metal-based additive manufacturing[J]. Chinese Optics, 2022, 15(5): 1019

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    Paper Information

    Category: Original Article

    Received: Jun. 14, 2022

    Accepted: --

    Published Online: Sep. 29, 2022

    The Author Email:

    DOI:10.37188/CO.2022-0128

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