Chinese Journal of Lasers, Volume. 47, Issue 4, 402003(2020)

Influence of Off-Axis Amount on Dynamics Performance of Gas in Laser Cutting Process

Sun Feng1、*, Song Yuanyuan1, Zhao Qinglong1, Wang Sihang1, Tong Ling1, Shan Guangkun1, and Zhang Xiaoyou1,2
Author Affiliations
  • 1School of Mechanical Engineering, Shenyang University of Technology, Shenyang, Liaoning 110870, China
  • 2Department of Mechanical Engineering, Japan University of Technology, Tokyo 3 458501, Japan
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    Figures & Tables(21)
    Diagram of off-axis laser cutting process
    Schematic of laser cutting
    Nozzle structure
    Grid of model
    Equivalent graphs of velocity distribution of air flow along cutting front at different off-axis amounts. (a) Δr=0 mm; (b)Δr=0.1 mm; (c)Δr=0.3 mm; (d)Δr=0.5 mm
    Velocity distribution curves of air flow along cutting fronts at different off-axis amounts
    Pressure distribution curves of air flow along cutting fronts at different off-axis amounts
    Shear stress distribution curves of air flow along cutting fronts at different off-axis amounts
    Equivalent graphs of velocity distribution of air flow along cutting front at different H values. (a) H=0.7 mm; (b) H=1.0 mm; (c) H=1.3 mm
    Velocity and pressure distribution curves of air flow along cutting front at different H values. (a) Velocity distribution; (b) pressure distribution
    Shear stress distribution curves of air flow along cutting front at different H values
    Macroscopic morphology of front and back faces of cut slit at different off-axis amounts. (a)-(c) Front; (d)-(f) back
    Influence of off-axis amount on slag hanging quantity
    Influence of off-axis amount on width of cut slit. (a) Cut slit width of upper surface; (b) cut slit width of lower surface
    Macroscopic morphology of the front and back faces of cut slit at different H values. (a)-(c) Front; (d)-(f) back
    Influence of H on the width of cut slit
    Influence of H on slag hanging quantity
    • Table 1. Physical parameters of nozzle model

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      Table 1. Physical parameters of nozzle model

      ParameterDescriptionValue /mm
      l1Nozzle inlet radius4.50
      l2Nozzle outlet radius0.75
      h1Nozzle length length14.40
      h2Stable section length6.00
      aNozzle shell thickness2.00
      MOrigin point-
    • Table 2. Simulation parameters of off-axis cutting

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      Table 2. Simulation parameters of off-axis cutting

      Physical parameterValue
      Sheet thickness /mm2
      Initial temperature of sheet /K300
      Nitrogen purity /%99.9
      Specific heat capacityof nitrogen /[J·(kg·K)-1]1.038
      Thermal conductivity ofnitrogen /[W·(m·K)-1]0.0242
      Viscosity of nitrogen /(Pa·s)1.663×10-5
    • Table 3. Physical parameters of solid and liquid mild steel

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      Table 3. Physical parameters of solid and liquid mild steel

      Material propertySolidLiquid
      Density /(kg·m-3)78506980
      Specific heat capacity /[J·(kg·K)-1]477748
      Thermal conductivity /[W·(m·K)-1]78.210
      Melting temperature /K1700-
      Heat transfer coefficient /[W·(m·℃)-1]30-
    • Table 4. Experimental conditions for off-axis cutting of mild steel sheet

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      Table 4. Experimental conditions for off-axis cutting of mild steel sheet

      Gas pressureat inlet /MPaCutting speed v /(mm·min-1)Nozzle diameterd /mmDistances from nozzle outlet toworkpiece surface H /mm
      0.62001.51
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    Sun Feng, Song Yuanyuan, Zhao Qinglong, Wang Sihang, Tong Ling, Shan Guangkun, Zhang Xiaoyou. Influence of Off-Axis Amount on Dynamics Performance of Gas in Laser Cutting Process[J]. Chinese Journal of Lasers, 2020, 47(4): 402003

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    Paper Information

    Category: laser manufacturing

    Received: Aug. 1, 2019

    Accepted: --

    Published Online: Apr. 8, 2020

    The Author Email: Feng Sun (sunfeng@sut.edu.cn)

    DOI:10.3788/CJL202047.0402003

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