Chinese Journal of Lasers, Volume. 48, Issue 14, 1402003(2021)

Pulsed Laser Polishing Mechanism on High Roughness Surface Cut by Wire Electrical Discharge Machining

Jianhua Yao1,2, Jinbang Huang1,2, Guanghao Wang1,2, Dayong Min3, and Liang Wang1,2、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou, Zhejiang 310014, China
  • 2Collaborative Innovation Center of High-End Laser Manufacturing Equipment Co-Sponsored by Ministry and Province, Hangzhou, Zhejiang 310014, China
  • 3Suzhou Everbright Photonics Co., Ltd., Suzhou, Jiangsu 215000, China
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    Figures & Tables(11)
    Surface morphology of sample and schematic of laser-polishing setup. (a) Surface cut by wire electrical discharge machining; (b) schematic of experimental equipment
    Pictures of polished surface in different pulse duration values and pulse energy forms photographed by stereo microscope
    Evolution of surface morphologies in different pulse duration values. (a) 10 ns; (b) 50 ns; (c) 150 ns; (d) 250 ns; (e) 350 ns; (f) 400 ns
    Scribing positions and profiles of polished surface in different pulse duration values. (a) 10 ns; (b) 50 ns; (c) 150 ns; (d) 250 ns; (e) 350 ns; (f) 400 ns; (g) profiles
    Morphologies of polished surface at different pulse energy value and spot overlap rates. (a)Initial morphology; (b) pulse energy of 1.5 mJ, spot overlap rate of 78%; (c) pulse energy of 1.0 mJ, spot overlap rate of 86%; (d) pulse energy of 0.5 mJ, spot overlap rate of 93%; (e) pulse energy of 0.1 mJ, spot overlap rate of 99%
    Scribing positions and profiles of polished surface at different pulse energy values and spot overlap rates. (a) Pulse energy of 1.5 mJ, spot overlap rate of 78%; (b) pulse energy of 1.0 mJ, spot overlap rate of 86%; (c) pulse energy of 0.5 mJ, spot overlap rate of 93%; (d) pulse energy of 0.1 mJ, spot overlap rate of 99%; (e) profiles
    Variations of surface roughness Ra at different pulse duration and pulse energy forms. (a) Variation of surface roughness with pulse duration;(b) variation of surface roughness with pulse energy and spot overlap rate
    Effects of high energy dispersion pulse laser on micro peak and valley of high roughness surface. (a) Three-dimensional surface morphology; (b) profiles of surface scribing
    Effect of low energy concentration pulse laser on micro peak and valley of high roughness surface. (a) Three-dimensional surface morphology; (b) profiles of surface scribing
    • Table 1. Laser polishing parameters at different pulse duration values

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      Table 1. Laser polishing parameters at different pulse duration values

      No.Power /WVelocity /(mm·s-1)Pulseduration /nsRepetitionfrequency /kHzStep size /mmPulse energy /mJ
      A11001000105000.050.2
      A21001000505000.050.2
      A310010001505000.050.2
      A410010002505000.050.2
      A510010003505000.050.2
    • Table 2. Laser polishing parameters in different pulse energy forms

      View table

      Table 2. Laser polishing parameters in different pulse energy forms

      No.Power /WVelocity /(mm·s-1)Pulseduration /nsRepetitionfrequency /kHzStep size /mmPulse energy /mJ
      B11001000400660.051.5
      B210010004001000.051.0
      B310010004002000.050.5
      B4100100040010000.050.1
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    Jianhua Yao, Jinbang Huang, Guanghao Wang, Dayong Min, Liang Wang. Pulsed Laser Polishing Mechanism on High Roughness Surface Cut by Wire Electrical Discharge Machining[J]. Chinese Journal of Lasers, 2021, 48(14): 1402003

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    Paper Information

    Category: laser manufacturing

    Received: Nov. 3, 2020

    Accepted: Jan. 11, 2021

    Published Online: Jul. 5, 2021

    The Author Email: Liang Wang (ddtwl@foxmail.com)

    DOI:10.3788/CJL202148.1402003

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