Journal of Inorganic Materials, Volume. 40, Issue 4, 405(2025)

Influence of Sintering Conditions on Preparation of Nearly Stoichiometric SiC Fibers with Highly Crystalline Microstructure

Yanzi GOU1, Weifeng KANG1, and Pengren WANG2
Author Affiliations
  • 11. Science and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073, China
  • 22. Jiuquan Satellite Launch Center, Lanzhou 732750, China
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    Fine-diameter continuous SiC fibers are considered one of the most effective reinforcing fibers for advanced ceramic matrix composites, possessing significant application potential in aerospace and nuclear industries. Among them, near-stoichiometric SiC fibers characterized by a highly crystalline microstructure have garnered considerable attention due to their exceptional high-temperature resistance. However, influence of high-temperature sintering conditions on composition and microstructure of the fibers is still unclear. Here, influences of different sintering temperatures and durations on decomposition of the SiCxOy phase, grain growth and densification of the fibers were systematically investigated. It was found that decomposition of SiCxOy and densification of fibers occur progressively from surface to core. Notably, a specific sintering temperature of 1800 ℃ was identified as optimal, wherein growth of β-SiC grains effectively compensated for the pore defects resulting from the decomposition of SiCxOy phase, thereby achieving fiber densification. Conversely, excessively high sintering temperature might result in decomposition of β-SiC grains. Although extending sintering duration facilitated removal of residual oxygen within the fibers, it could cause accumulation of graphite phases at β-SiC grain boundaries, leading to an increase in pore defects within the fiber core. Finally, near-stoichiometric SiC fibers with highly crystalline microstructure were successfully fabricated through optimization of sintering conditions, possessing a composition of SiC1.04O0.02Al<0.01. The β-SiC grains within the fibers were uniformly distributed with sizes ranging from 100 to 200 nm. The fibers exhibited a tensile strength of 1.88 GPa and a Young’s modulus of 373 GPa, accompanied by a high density of 3.1 g/cm3. The findings of this research provide a robust foundation for further improving comprehensive properties of SiC fibers.

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    Yanzi GOU, Weifeng KANG, Pengren WANG. Influence of Sintering Conditions on Preparation of Nearly Stoichiometric SiC Fibers with Highly Crystalline Microstructure[J]. Journal of Inorganic Materials, 2025, 40(4): 405

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    Paper Information

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    Received: Oct. 18, 2024

    Accepted: --

    Published Online: Sep. 2, 2025

    The Author Email:

    DOI:10.15541/jim20240439

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