Journals Articles Conferences News About CLP
Submit a paper Email Alert
Search
Search
Articles
Journals
News
Advanced Search
Top Searches
2D MaterialsTransformation opticsQuantum PhotonicsSmall lasersSemiconductor UV PhotonicsSupersymmetric microring laser arrays

Chinese Journal of Lasers, Volume. 49, Issue 2, 0202004(2022)

Dynamic Simulation of Laser Perforation Based on Dynamic Phase-Interface-Based Heat Source Model

Fangchao Xu1, Zhidong Wang1, Ling Tong1、*, Zhe Xu1, Feng Sun1, and Xiaoyou Zhang2
Author Affiliations
  • 1School of Mechanical Engineering Shenyang University of Technology, Shenyang, Liaoning 110870, China
  • 2Department of Mechanical Engineering Japan University of Technology, Saitama 345-8501, Japan
    • show less
    AbstractGet PDF(in Chinese)
    Figures&Tables (23)
    Equations (0)
    References (24)
    Tools
    Paper Information
    Topics
    Figures & Tables(23)
    Principle of laser perforation. (a) Early stage of perforation; (b) middle stage of perforation; (c) time of perforation; (d)schematic diagram of phase-interface-based heat source model

    Fig. 1. Principle of laser perforation. (a) Early stage of perforation; (b) middle stage of perforation; (c) time of perforation; (d)schematic diagram of phase-interface-based heat source model

    Download full size
    Laser perforation model. (a) Laser perforation geometric model; (b) symmetrical section of laser perforation geometric model; (c) grid model

    Fig. 2. Laser perforation model. (a) Laser perforation geometric model; (b) symmetrical section of laser perforation geometric model; (c) grid model

    Download full size
    Diagram of interface between iron and gas phases

    Fig. 3. Diagram of interface between iron and gas phases

    Download full size
    Flow chart of numerical calculation of laser perforation

    Fig. 4. Flow chart of numerical calculation of laser perforation

    Download full size
    Cloud diagram of iron phase and gas phase at different time. (a) t＝0.022 s; (b) t＝0.044 s; (c) t＝0.088 s; (d) t＝0.1102 s

    Fig. 5. Cloud diagram of iron phase and gas phase at different time. (a) t＝0.022 s; (b) t＝0.044 s; (c) t＝0.088 s; (d) t＝0.1102 s

    Download full size
    Temperature field distribution nephogram at different time when x＝0.005 m. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Fig. 6. Temperature field distribution nephogram at different time when x＝0.005 m. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Download full size
    Temperature distribution on laser axis at different time

    Fig. 7. Temperature distribution on laser axis at different time

    Download full size
    Cloud chart of the integral number of the melt. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Fig. 8. Cloud chart of the integral number of the melt. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Download full size
    Cloud diagram of iron phase distribution at perforation time

    Fig. 9. Cloud diagram of iron phase distribution at perforation time

    Download full size
    Temperature distribution at perforation time

    Fig. 10. Temperature distribution at perforation time

    Download full size
    Temperature distribution on different horizontal lines

    Fig. 11. Temperature distribution on different horizontal lines

    Download full size
    Pressure distribution nephogram at different time. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Fig. 12. Pressure distribution nephogram at different time. (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Download full size
    Velocity nephogram at different time, (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Fig. 13. Velocity nephogram at different time, (a) t＝0.044 s; (b) t＝0.066 s; (c) t＝0.088 s; (d) t＝0.11 s

    Download full size
    Pressure distribution on laser axis (x＝0.005 m)

    Fig. 14. Pressure distribution on laser axis (x＝0.005 m)

    Download full size
    Velocity distribution on the laser axis (x＝0.005 m)

    Fig. 15. Velocity distribution on the laser axis (x＝0.005 m)

    Download full size
    Velocity distribution of auxiliary gas on laser axis (x＝0.005 m)

    Fig. 16. Velocity distribution of auxiliary gas on laser axis (x＝0.005 m)

    Download full size
    Velocity distribution of auxiliary gas in y direction along the horizontal line of y＝0.0025 m

    Fig. 17. Velocity distribution of auxiliary gas in y direction along the horizontal line of y＝0.0025 m

    Download full size
    Laser perforation section

    Fig. 18. Laser perforation section

    Download full size
    Cross section morphology of laser perforation with different hole depths. (a) H＝1594 μm; (b) H＝1963 μm; (c) experimental simulation comparison; (d) H＝1594 μm recast layer range; (e) H＝1963 μm recast layer range

    Fig. 19. Cross section morphology of laser perforation with different hole depths. (a) H＝1594 μm; (b) H＝1963 μm; (c) experimental simulation comparison; (d) H＝1594 μm recast layer range; (e) H＝1963 μm recast layer range

    Download full size

    • Table 1. Physical parameters of solid iron and molten iron

      View table

      Table 1. Physical parameters of solid iron and molten iron

      Physical parameters of solid iron Physical parameters of molten iron 
      Solid density /(kg·m－3)7850Liquid density /(kg·m－3)7800
      Specific heat of solid phase /[J·(kg·K)－1]480Specific heat of liquid phase /[J·(kg·K)－1]480
      Thermal conductivity of solid phase / [W·(m·K)－1]81Liquid thermal conductivity/ [W·(m·K)－1]81
      Latent heat of melting /(J·kg－1)275000Liquid viscosity /[kg·(m·s)－1]0.001
      Surface tension coefficient /(N·m－1)2.07Liquidus temperature /K1820
      Solidus temperature /K1800Vaporization temperature /K3023

    • Table 2. Physical parameters of auxiliary gas

      View table

      Table 2. Physical parameters of auxiliary gas

      Physical parametersValue
      Density /(kg·m－3)1.225
      Specific heat /[J·(kg·K)－1]1006.43
      Thermal conductivity / [W·(m·K)－1]0.0242
      Viscosity /[kg·(m·s)－1]1.789×10－5

    • Table 3. Operation and environmental parameters

      View table

      Table 3. Operation and environmental parameters

      Physical parametersValue
      Operating pressure /Pa101325
      Acceleration of gravity /(m·s－2)9.81
      Auxiliary gas pressure /MPa0.5
      Thickness of steel sheet /mm3
      Heat source power /(W·m－3)3×1012
      Nozzle diameter /mm1.5
      Operating temperature /K299.18

    • Table 4. Hole center temperature on different horizontal lines

      View table

      Table 4. Hole center temperature on different horizontal lines

      LevelHole center temperature
      y＝0 m1502.41
      y＝0.0005 m784.41
      y＝0.001 m463.14
      y＝0.0015 m426.81
      y＝0.002 m406.02
      y＝0.0025 m349.39
      y＝0.003 m300.04
    Tools

    Get Citation

    Copy Citation Text

    Fangchao Xu, Zhidong Wang, Ling Tong, Zhe Xu, Feng Sun, Xiaoyou Zhang. Dynamic Simulation of Laser Perforation Based on Dynamic Phase-Interface-Based Heat Source Model[J]. Chinese Journal of Lasers, 2022, 49(2): 0202004

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Set citation alerts for article
    Save article for my favorites
    Paper Information

    Category: laser manufacturing

    Received: Mar. 2, 2021

    Accepted: May. 12, 2021

    Published Online: Dec. 1, 2021

    The Author Email: Tong Ling (tonglingsy@163.com)

    DOI:10.3788/CJL202249.0202004

    Topics

    laser devices and laser physics
    Lasers and Laser Optics
    Laser physics
    laser manufacturing
    Instrumentation, Measurement and Metrology