NUCLEAR TECHNIQUES, Volume. 46, Issue 10, 100606(2023)

Design and optimization analysis of a new double-layered tube-type main heat exchanger for lead-bismuth reactors

Junkang YANG1, Kai WANG1, Pengcheng ZHAO1、*, and Guimei WANG2
Author Affiliations
  • 1School of Nuclear Science and Technology, University of South China, Hengyang 421001, China
  • 2China Nuclear Industry Huawei Engineering Design and Research Co., Ltd., Nanjing 210019, China
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    Figures & Tables(21)
    Schematic diagram of the CLEAR-I structure 1. Reactor core, 2. Central measuring column, 3. Heat exchanger, 4. Air cooler, 5. Safety container
    Heat exchanger composition structure diagram 1. Center downcormer, 2. Double layer heat exchange tube, 3. Shell of heat exchanger, 4. Pressure chamber, 5. Upper tube sheet, 6. Lower tube sheet, 7. Secondary side inlet, 8. Secondary side outlet, 9. Liquid metal inlet window, 10. Liquid metal outlet window, 11. Discharge chamber, 12. Flow distribution device, 13. Secondary side coolant mixing device, 14. Heat shielded housing
    Coolant flow direction diagram
    Variation of the number of heat exchanger tubes with the tube length
    Variation of total heat transfer coefficient with the tube length
    Effect of heat exchanger tube length the on shell-side (a) and tube-side (b) pressure drop
    Effect of heat exchanger tube length on the JF factor
    Variation of total heat transfer coefficient with the outer diameter
    Effect of the outer diameter of heat exchanger tube on shell-side pressure drop (a) and tube-side pressure drop (b)
    Effect of outer diameter of heat exchanger tube on the JF factor
    Variation of total heat transfer coefficient with wall thickness
    Effect of heat exchanger tube wall thickness on tube-side pressure drop
    Effect of heat exchanger tube wall thickness on the JF factor
    Effect of heat exchanger tube spacing on the shell-side pressure drop
    Effect of heat exchanger tube spacing on the JF factor
    Contribution ratio of each parameter
    Variation curve of JF factor (a) and CER (b) factor with number of iterations
    • Table 1. Main thermal-hydraulic parameters of the primary heat exchanger

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      Table 1. Main thermal-hydraulic parameters of the primary heat exchanger

      热工水力参数Thermal hydraulic parameters数值Values
      设计热功率Design thermal power / MW3
      加压水质量流量Pressurized water mass flow rate / kg·s-140.21
      铅铋质量流量Lead-bismuth mass flow rate / kg·s-1158.844
      加压水进出口温度Pressurized water inlet and outlet temperature / ℃215/230
      液态铅铋进出口温度Liquid lead and bismuth inlet and outlet temperature / ℃390/260
    • Table 2. Preliminary design parameters of the main heat exchanger

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      Table 2. Preliminary design parameters of the main heat exchanger

      参数

      Parameters

      换热管长度

      Length of heat exchange

      tube / m

      换热管外径

      Outer diameter of

      heat exchange tube / mm

      换热管壁厚

      Heat exchange tube

      wall thickness / mm

      换热管管间距

      Distance between heat

      exchange tubes / mm

      初始值Initial values2.98526432
    • Table 3. Design parameter range of the heat exchanger tube

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      Table 3. Design parameter range of the heat exchanger tube

      设计参数Design parameters取值范围 Range of values
      换热管外径Heat exchange tube outer diameter / mm[19, 33]
      换热管壁厚Heat exchange tube wall thickness / mm[3.5, 4.5]
      换热管长度Heat exchange tube length / m[1.2, 4.8]
      换热管间距Heat exchange tube spacing / mm[41, 43]
    • Table 4. Comparison of heat exchanger performance before and after optimization

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      Table 4. Comparison of heat exchanger performance before and after optimization

      参数

      Parameters

      初始参数

      Initial parameters

      JF因子最大时参数

      Parameters at maximum

      JF factor

      CER因子最大时参数

      Parameters at maximum

      CER factor

      换热管外径Heat exchange tube outer diameter / mm2632.4832.08
      换热管壁厚Heat exchange tube wall thickness / mm43.53.5
      换热管长度Heat exchange tube length / m2.9851.5731.768
      换热管间距Heat exchange tube spacing / mm3241.5141.32
      总传热系数Total heat transfer coefficient / W·(m2·K)-11 5051 565.751 592.12
      一回路压降First circuit pressure drop / Pa586.7451.7600.3
      JF因子JF factors11.141.05
      CER因子CER factors0.157 60.192 90.196 4
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    Junkang YANG, Kai WANG, Pengcheng ZHAO, Guimei WANG. Design and optimization analysis of a new double-layered tube-type main heat exchanger for lead-bismuth reactors[J]. NUCLEAR TECHNIQUES, 2023, 46(10): 100606

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    Paper Information

    Category: Research Articles

    Received: Aug. 23, 2022

    Accepted: --

    Published Online: Nov. 21, 2023

    The Author Email:

    DOI:10.11889/j.0253-3219.2023.hjs.46.100606

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