Chinese Journal of Lasers, Volume. 46, Issue 9, 902003(2019)

Numerical Simulation of Thermal Process and Fluid Flow Field in Laser-MIG Hybrid Weld Pools

Wu Xiangyang1, Xu Jianxia2, Gao Xuesong2, and Wu Chuansong2、*
Author Affiliations
  • 1CRRC Qingdao Sifang Co., Ltd., Qingdao, Shandong 266111, China
  • 2Institute of Materials Joining, Shandong University, Jinan, Shandong 250061, China
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    Figures & Tables(13)
    Schematic of laser-MIG hybrid welding process
    Schematic of droplet transfer
    Geometry of calculation domain
    Distributions of temperature (left) and flow field (right) on longitudinal cross section of weld pool at different time (Test 1, white line in right picture is steamline). (a) t=1.007 s; (b) t=1.146 s; (c) t=1.248 s; (d) t=1.317 s; (e) t=1.429 s
    Positions of selected transverse cross section
    Distributions of temperature on transverse cross section of weld pool at different positions (Test 1). (a) x=24 mm; (b) x=22 mm; (c) x=20 mm; (d) x=16 mm; (e) x=12 mm; (f) x=10 mm
    Distributions of temperature (left) and flow field (right) on horizontal cross section of weld pool at different time(Test 1, z=0.3 mm). (a) t=1.0367 s; (b) t=1.1468 s; (c) t=1.2407 s; (d) t=1.3175 s; (e) t=1.4299 s; (f) t=1.6471 s
    Keyhole depth versus time (Test 1)
    Simulated (left) and experimental (right) results of transverse cross section of weld
    Effect of laser-arc tandem position on temperature and flow field on longitudinal cross section of weld pool (left is laser leading, Test 2; right is arc leading, Test 1; white line in flow field picture is streamline). (a) t=1.2495 s; (b) t=1.3658 s
    Effect of laser-arc tandem position on temperature of horizontal cross section of weld pool (left is laser leading, Test 2; right is arc leading, Test 1; white line in flow field picture is streamline). (a) t=1.0990 s; (b) t=1.1521 s
    • Table 1. Parameters used in laser-MIG hybrid welding

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      Table 1. Parameters used in laser-MIG hybrid welding

      Test No.Mean currentI /AMean voltageU /VWelding speedv /(m·min-1)Laser powerP /kWLeadingconfiguration
      122026.00.82.6Arc leading
      222026.00.82.6Laser leading
    • Table 2. Material property parameters used in calculation

      View table

      Table 2. Material property parameters used in calculation

      PropertyContent
      Density ρ /(kg·m-3)7699
      Thermal conductivityλ /(W·m-1·K-1)Temperature dependent
      Specific heat Cp /(J·kg-1)Temperature dependent
      Viscosity μ /(kg·m-1·s-1)Temperature dependent[16]
      Thermal expansion coefficientα /K-1Temperature dependent
      Latent heat of fusion Lf /(J·kg-1)2.77×105
      Latent heat of evaporationLv /(J·kg-1)6.34×106
      Liquid temperature Tl /K1786
      Solidus temperature Ts /K1740
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    Wu Xiangyang, Xu Jianxia, Gao Xuesong, Wu Chuansong. Numerical Simulation of Thermal Process and Fluid Flow Field in Laser-MIG Hybrid Weld Pools[J]. Chinese Journal of Lasers, 2019, 46(9): 902003

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    Paper Information

    Category: laser manufacturing

    Received: Apr. 9, 2019

    Accepted: --

    Published Online: Sep. 10, 2019

    The Author Email: Chuansong Wu (wucs@sdu.edu.cn)

    DOI:10.3788/CJL201946.0902003

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