Laser & Optoelectronics Progress, Volume. 57, Issue 19, 191403(2020)

Study on Pulse Laser Drilling Based on Improved Parameter Control Method

Tao Li*, Kaibo Xia*, Naifei Ren, Fuqiang Gao, Wen Zhang, Jianan Tian, and Yongsheng Fan
Author Affiliations
  • School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China
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    Figures & Tables(19)
    Schematic of millisecond pulse laser drilling system
    Calculation of via-hole taper
    Schematic of penetration detection principle. (a) Schematic of detection device; (b) schematic of pulse signal
    Influence of defocusing amount on entrance and end diameters of via-hole
    Influence of defocusing amount on threshold of pulse number
    Cross sections and taper a change of via-hole drilled under different defocusing amounts. (a) -2.8 mm; (b) -1.8 mm; (c) 0.8 mm; (d) 0 mm; (e) 0.8 mm; (f) 1.8 mm; (g) 2.8 mm; (h) taper change of via-hole
    Schematic of beam expansion ratio
    Influence of beam expanding ratio on entrance and end diameters of via-hole
    Influence of beam expanding ratio on threshold of pulse number
    Cross sections and taper change of via-hole drilled under different beam expanding ratios. (a) 1; (b) 1.8; (c) 2.8; (d) 3.8; (e) 4.8; (f) 5.8;(g) taper change of via-hole
    Experimental results of drilling holes in argon
    Influence of pulse repetition frequency on entrance and end diameters of via-hole
    Influence of pulse repetition frequency on threshold of pulse number
    Cross sections and taper change of via-hole drilled under different pulse repetition frequencies. (a) 15 Hz; (b) 25 Hz; (c) 35 Hz; (d) 45 Hz; (e) 65 Hz; (f) 85 Hz; (g) 100 Hz;(h) taper change of via-hole
    • Table 1. Chemical composition of nickel-based superalloy GH4037

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      Table 1. Chemical composition of nickel-based superalloy GH4037

      CompositionCCrNiWMoAlTiV
      Mass fraction /%0.03-0.113-16Allowance5-72-41.7-2.31.8-2.30.1-0.5
      CompositionFeBCeMnSiPSCu
      Mass fraction /%≤5≤0.02≤0.02≤0.5≤0.4≤0.015≤0.01≤0.07
    • Table 2. Improved control variable method

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      Table 2. Improved control variable method

      Defocusing amount /mm-2.8-1.8-0.800.81.82.8
      Threshold of pulse numberN1N2N3N4N5N6N7
    • Table 3. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different defocusing amounts

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      Table 3. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different defocusing amounts

      ItemDefocusing amount /mm
      -2.8-1.8-0.800.81.82.8
      Ni15876183040
      Nt50505050505050
      R /%70848688644020
    • Table 4. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different beam expanding ratios

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      Table 4. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different beam expanding ratios

      ItemBeam expanding ratio
      11.82.83.84.85.8
      Ni2115961025
      Nt303030303030
      R /%30.0050.0070.0080.0066.6716.67
    • Table 5. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different pulse repetition frequencies

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      Table 5. Comparison of drilling efficiency between improved control variable method and traditional control variable method under different pulse repetition frequencies

      ItemPulse repetition frequency /Hz
      152835456585100
      Ni41301596911
      Nt55555555555555
      R /%25.4545.4572.7383.6489.0983.6480.00
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    Tao Li, Kaibo Xia, Naifei Ren, Fuqiang Gao, Wen Zhang, Jianan Tian, Yongsheng Fan. Study on Pulse Laser Drilling Based on Improved Parameter Control Method[J]. Laser & Optoelectronics Progress, 2020, 57(19): 191403

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    Paper Information

    Category: Lasers and Laser Optics

    Received: Dec. 17, 2019

    Accepted: Feb. 24, 2020

    Published Online: Sep. 23, 2020

    The Author Email: Li Tao (17315763228@163.com), Xia Kaibo (17315763228@163.com)

    DOI:10.3788/LOP57.191403

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