Optics and Precision Engineering, Volume. 31, Issue 22, 3289(2023)

Residual modelling and compensation for articulated arm coordinate measuring machines based on compound calibration and extreme learning machine

Guanbin GAO... Pei XIE, Fei LIU* and Jing NA |Show fewer author(s)
Author Affiliations
  • Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming650500, China
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    Figures & Tables(31)
    7-DoF articulated arm coordinate measuring machine
    Coordinate systems of the AACMM
    Flow chart of compound calibration method
    Track of the 4th joint in the measurement space
    Diagram of measuring swing angle ω
    Diagram of the position and radius of the configuration circle
    Effect of first joint on residual value
    Circular track formed by probe in moving space
    Impacts of probe circle on residual value
    Relationship between configuration parameters and residuals
    Relationship of the elevation angle, swing angle and residual
    Relationship of the length, swing angle and residual
    Relationship between swing angle and rotation angle and residuals in X and Y-directions
    Residual compensation model based on ELM
    Training process of ELM
    Calibration compensation software
    Error distribution before calibration
    Error distribution after calibration
    Comparison of kinematic calibration effects
    Residual compensation results
    Residual compensation effect of different fitting algorithms
    Compensation effect of different residual compensation models
    Measurement results of standard gauge
    • Table 1. Nominal value of kinematic parameter

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      Table 1. Nominal value of kinematic parameter

      No. of joints

      i

      Linkage length

      ai-1/mm

      Linkage offset

      di/mm

      Torsion angle

      αi-1/rad

      Joint zero offset

      θi0/rad

      lx=0,ly=0,lz=0(mm)
      1421551.570 80
      24201.570 80
      3-28600-1.570 80
      4-280-1.570 80
      5286001.570 80
      6-300-1.570 80
      7023000
    • Table 2. D-H parameter of the AACMM after identification

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      Table 2. D-H parameter of the AACMM after identification

      No. of joints

      i

      Linkage length

      ai-1/mm

      Linkage offset

      di/mm

      Torsion angle

      αi-1/rad

      Joint zero offset

      θi0/rad

      Δlx=-0.004 mm,Δly=-0.184 mm,Δlz=0.158 mm
      142.682156.8611.570 90.037 0
      242.6630.9251.567 8-0.013 0
      3-28.776596.025-1.569 00.048 8
      4-29.2561.119-1.572 20.020 5
      528.837 6597.2491.570 70.103 6
      6-28.980-1.717-1.559 40.000 9
      70.006 0227.133-0.087 30.007 0
    • Table 3. Compound kinematic calibration results

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      Table 3. Compound kinematic calibration results

      MaximumAverageStandard deviation
      Before calibration49.36826.49812.348
      After calibration0.0540.0210.009
    • Table 4. Comparison of kinematic calibration effects

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      Table 4. Comparison of kinematic calibration effects

      Single point

      calibration

      Compound

      calibration

      Average0.0310.023
      Standard deviation0.0180.011
      Maximum0.0980.061
      RP0.0840.055
    • Table 5. Residual compensation results

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      Table 5. Residual compensation results

      Before

      compensation

      After compensation
      Average0.0240.017
      Standard deviation0.0110.005
      Maximum0.0570.028
      RP0.0570.032
    • Table 6. Comparison of residual compensation effects of different fitting algorithms

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      Table 6. Comparison of residual compensation effects of different fitting algorithms

      Before

      compensation

      MCCM-ELM

      MCCM-

      BP

      Average0.0230.0140.016
      Standard deviation0.0110.0070.009
      Maximum0.0610.0440.051
      RP0.0550.0350.043
    • Table 7. Comparison of compensation effects of different residual compensation models

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      Table 7. Comparison of compensation effects of different residual compensation models

      Before

      compensation

      MCCM-ELM

      FJCM-

      ELM

      Average0.0230.0140.023
      Standard deviation0.0110.0070.010
      Maximum0.0610.0440.057
      RP0.0550.0350.053
    • Table 8. Measurement results of standard gauge

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      Table 8. Measurement results of standard gauge

      Before

      compensation

      After

      compensation

      Average0.0330.021
      Standard deviation0.0370.019
      Maximum0.1370.074
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    Guanbin GAO, Pei XIE, Fei LIU, Jing NA. Residual modelling and compensation for articulated arm coordinate measuring machines based on compound calibration and extreme learning machine[J]. Optics and Precision Engineering, 2023, 31(22): 3289

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    Paper Information

    Category:

    Received: Apr. 3, 2023

    Accepted: --

    Published Online: Dec. 29, 2023

    The Author Email: LIU Fei (feiliu2017@foxmail.com)

    DOI:10.37188/OPE.20233122.3289

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