Opto-Electronic Engineering, Volume. 50, Issue 4, 220097(2023)
Ultra-precision grinding and polishing processing technology research and equipment development
Fig. 1. The appearance of the large diameter precision grinder UPG80 and the overall sheet metal of the machine[11]
Fig. 2. Processing results of the large aperture aspheric elements[15]. (a) Surface shape accuracy (PV=3.38 μm); (b) Subsurface damage depth (h=3 μm)
Fig. 3. Influence of the initial flow Q0 on the motion accuracy[17]. (a) Angular motion error; (b) Displacement motion error; (c) PV value of angular motion error and displacement motion error
Fig. 4. Guide rail distribution view along the X axis of the grinding machine UPG80[11]
Fig. 5. Five-axis CNC bonnet polishing machine[19]. (a) Bonnet polishing machine model diagram; (b) Actual drawing of the bonnet polishing machine
Fig. 6. The principle of bonnet polishing[20]. (a) Precession motion model; (b) Bonnet "AB" pendulum structure
Fig. 8. Measurement results of roughness in the central region[20]. (a) Grating path; (b) Hilbert path; (c) Maze paths
Fig. 10. The results of shaping and processing front and back[20]. (a) Polishing front shape; (b) Polishing back shape
Fig. 11. Experimental device for flexible precession polishing of space ball[21]
Fig. 12. Diagram of the experimental results[21]. (a) Material removal functions of polishing spots; (b) Surface microscale morphologies of the workpiece before and after
Fig. 13. Block diagram of impedance control algorithm based on environment model[22]
Fig. 14. Experimental results curve of the robot compensation force control[22]. (a) Curve 1 of the force control experiment results; (b) Curve II of the force control experiment results
Fig. 15. Surface finishing quality under varying pressure and steady pressure. (a) Pressure 10 N; (b) Pressure 15 N; (c) Pressure 20 N; (d) Surface machining quality at 10 N steady pressure
Fig. 16. Control frame diagram of the robot airbag polishing system[24]
Fig. 17. Deformation cloud of robot end[26]. (a) Attitude position angle 0°; (b) Attitude position angle 90°
Fig. 18. Bonnet suppression structure[24]. (a) Model diagram of the vibration suppression tool head; (b) Section view of the vibration suppression tool head
Fig. 19. General bonnet whole surface polishing before and after comparison[24]. (a) Before polishing; (b) After polishing
Fig. 20. Comparison before and after the whole surface polishing of vibration suppression airbag[24]. (a) Before polishing; (b) After polishing
Fig. 22. Online evaluation of the grinding performance of grinding wheel[29]. (a) Acoustic emission waveform and spectrum; (b) Proportion of the low-frequency energy in samples of some nodes; (c) Main features represent grinding performance degradation curve of grinding wheel
Fig. 23. Comparison diagram of LSTM and BPNN network models[30]. (a) Prediction results of LSTM network model; (b) Prediction results of BPNN network model
Fig. 24. 5 axis high efficiency bonnet polishing control system. (a) Main interface of the control software; (b) Plane conformal polishing; (c) Aspheric correction polishing
Fig. 25. Block diagram of the intelligent robot assisted grinding and polishing digital twin system
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Yunfeng Peng, Jiakuan He, Xuepeng Huang, Jiaming Liu, Zhenzhong Wang, Chenlei Li, Jinghang Wang. Ultra-precision grinding and polishing processing technology research and equipment development[J]. Opto-Electronic Engineering, 2023, 50(4): 220097
Category: Article
Received: May. 25, 2022
Accepted: Oct. 24, 2022
Published Online: Jun. 15, 2023
The Author Email: He Jiakuan (18850470962@163.com)