Infrared and Laser Engineering, Volume. 53, Issue 11, 20240466(2024)

Effects of ultrasonic vibration on the strain field during laser cladding process (invited)

Zhehe YAO1,2,3, Shixuan YANG1,2,3, Yi ZHU4, Zhiyang JIN1,2,3, Fabo WANG1,2,3, Huayong YANG4, and Jianhua YAO1,2,3、*
Author Affiliations
  • 1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, China
  • 2Collaborative Innovation Center of High-end Laser Manufacturing Equipment (National "2011 Plan"), Hangzhou 310023, China
  • 3College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China
  • 4State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China
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    Figures & Tables(17)
    Experimental setup of ultrasonic vibration assisted laser cladding
    (a) Digital speckle pattern generation principle; (b) Digital speckles; (c) Speckle pattern of substrate surface after laser marking
    (a) Random speckle patterns R1, R2, R3 generated by Python; (b) SSIM* under different subarea division
    (a) Speckles for testing; (b) Visualization results of autocorrelation function
    (a) Periodic speckle pattern A1-A5 and random speckle pattern A6 generated by Python; (b) Calculation results of SSIM* and An; (c) Calculation results of MIG and MIGOP
    Speckle patterns taken in the experimental environment T1-T4
    Strain field before and after 1 s under ultrasonic vibration. (a) Strain field in the x direction; (c) Strain field in the y direction
    The strain contours in x and y directions during the cladding process under different ultrasonic powers. (a1), (a2) Without ultrasonic vibration; (b1), (b2) With ultrasonic power of 500 W; (c1), (c2) With ultrasonic power of 1000 W; (d1), (d2) With ultrasonic power of 1500 W; (e1), (e2) With ultrasonic power of 2 000 W; (f1), (f2) With ultrasonic power of 2 500 W
    (a) The strain distribution on M-M′; (b) The strain distribution on N-N′; (c) Strain standard deviation under different ultrasonic power
    The distribution of P1, P2 and P3 points
    The strain changes of P1, P2 and P3 points with time under the action of ultrasound and without ultrasound. (a) y direction strain; (b) x direction strain
    High-speed camera images with and without ultrasonic vibration. (a1)-(a3) Without ultrasonic vibration; (b1)-(b3) With ultrasonic vibration
    SEM of cladding layer with and without ultrasonic vibration. (a), (c) Without ultrasonic vibration; (b), (d) With ultrasonic vibration
    SEM local magnification and elemental analysis. (a) Without ultrasonic vibration; (b) With ultrasonic vibration; (c) The content of several elements in B1, B2 and B3 fractions
    • Table 1. Key technical parameters of ultrasonic vibration device

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      Table 1. Key technical parameters of ultrasonic vibration device

      Technical parameterValueTechnical parameterValue
      Output power/W50-5000Power source/V220
      Frequency/kHz19.5-20.5Amplitude/μm50
      Working radius of the horn/mm25Working modeGap/Continuity
    • Table 2. Chemical composition of 316L stainless steel (Unit: wt.%)

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      Table 2. Chemical composition of 316L stainless steel (Unit: wt.%)

      CompositionPercentCompositionPercent
      C≤ 0.03Si≤ 1.0
      Cr16.0-18.0Mo2.0-3.0
      S≤ 0.03Ni10.0-14.0
      Mn≤ 2.0FeBal.
    • Table 3. MIGOP index of T1-T4

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      Table 3. MIGOP index of T1-T4

      Speckle patternMIGOP index
      T11.46104
      T20.56071
      T315.85500
      T41.01114
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    Zhehe YAO, Shixuan YANG, Yi ZHU, Zhiyang JIN, Fabo WANG, Huayong YANG, Jianhua YAO. Effects of ultrasonic vibration on the strain field during laser cladding process (invited)[J]. Infrared and Laser Engineering, 2024, 53(11): 20240466

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    Paper Information

    Category:

    Received: Oct. 14, 2024

    Accepted: --

    Published Online: Dec. 13, 2024

    The Author Email: YAO Jianhua (lam@zjut.edu.cn)

    DOI:10.3788/IRLA20240466

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