Opto-Electronic Science, Volume. 3, Issue 6, 230053(2024)

High performance micromachining of sapphire by laser induced plasma assisted ablation (LIPAA) using GHz burst mode femtosecond pulses

Kotaro Obata... Shota Kawabata, Yasutaka Hanada, Godai Miyaji and Koji Sugioka* |Show fewer author(s)
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Schematic illustrations of (a) experimental setup for the GHz burst LIPAA process, (b) a pulse form of GHz burst mode containing P intra-pulses, and the measured waveforms of (c) a GHz burst pulse with 10 intra-pulse numbers and (d) a pulse at the single-pulse mode operation as comparison.
(a) Dependence of the ablated depth by GHz burst LIPAA process on the intra-pulse number in GHz burst pulse for the various intra-pulse fluence (0.18, 0.22, 0.27, 0.36, 0.44 and 0.53 J/cm2) and (b) pulse forms of GHz burst mode with various number of P intra-pulses.
Dependence of ablation depth on laser fluence for (a) GHz burst LIPAA process (circle, P=10, 1 shot) and conventional single-pulse mode direct ablation (triangle, 10 shots) and (b) GHz burst LIPAA process (circle, P=10, 1 shot) and single-pulse mode LIPAA process (square, 10 shots). Schematic schemes with pulse forms of each process are illustrated below graphs.
SEM images of ablated spots on the sapphire surfaces with different configurations: GHz burst LIPAA (P= 10) at intra-pulse fluence of (a) 0.22 J/cm2, (b) 0.27 J/cm2, and (c) 0.53 J/cm2, single-pulse mode LIPAA (10 shots of fs laser pulses at a repetition rate of 10 Hz) at same intra-pulse fluence of (d) 0.22 J/cm2, (e) 0.27 J/cm2, and (f) 0.53 J/cm2 with (g) schematic scheme of two-step process, and single-pulse mode direct fs laser ablation at laser fluences of (h) 2.33 J/cm2, (i) 3.13 J/cm2, and (j) 8.05 J/cm2. Schematic illustrations of each scheme are shown at left side of SEM images.
  • Table 1. Ablation efficiency of GHz burst LIPAA (P=10, 1 shot), single-pulse mode ablation (10 shots), and single-pulse mode LIPAA (P=10, 1 shot) for the ablation depth of 0.5 µm.

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    Table 1. Ablation efficiency of GHz burst LIPAA (P=10, 1 shot), single-pulse mode ablation (10 shots), and single-pulse mode LIPAA (P=10, 1 shot) for the ablation depth of 0.5 µm.

    GHz burst LIPAA(10 intra-pulses)Single-pulse mode ablation(10 shots)Single-pulse mode LIPAA(10 pulses)
    Intra-pulse fluence at 0.5 μm of depth [J/cm2]0.4402.650.905
    Ablation efficiency [μm/J/cm2]1.140.190.55
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Kotaro Obata, Shota Kawabata, Yasutaka Hanada, Godai Miyaji, Koji Sugioka. High performance micromachining of sapphire by laser induced plasma assisted ablation (LIPAA) using GHz burst mode femtosecond pulses[J]. Opto-Electronic Science, 2024, 3(6): 230053

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Paper Information

Category: Research Articles

Received: Dec. 31, 2023

Accepted: Apr. 28, 2024

Published Online: Sep. 23, 2024

The Author Email: Sugioka Koji (KSugioka)

DOI:10.29026/oes.2024.230053

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