Optics and Precision Engineering, Volume. 31, Issue 1, 99(2023)

Optimization of process parameters and surface characteristics in laser-assisted ultra-precision cutting of monocrystalline silicon

Xiao CHEN1...3, Jinyang KE2, Zhongdi SHE2,3, Jianguo ZHANG2, and Jianfeng XU23,* |Show fewer author(s)
Author Affiliations
  • 1School of Mechanical Engineering, Hubei University of Technology, Wuhan430068, China
  • 2School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan430074, China
  • 3National Innovation Institute of Digital Design and Manufacturing, Wuhan40206, China
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    Figures & Tables(10)
    Laser in situ assisted ultra-precision cutting experimental devices
    Distribution of residual difference for surface roughness
    Main effect diagram for mean value of surface roughness signal-to-noise ratio
    Monocrystalline silicon aspheric lens with diameter of 165 nm machined by in situ laser assisted ultra-precision machining
    Micrographs of diamond tool
    Residual stress on machined surface of monocrystalline silicon
    Surface charateristics of silicon machine by laser assisted ultra-precision cutting
    • Table 1. Processing factors and level of orthogonal test

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      Table 1. Processing factors and level of orthogonal test

      工艺因素单位水平1水平2水平3水平4
      主轴转速sr/min1500250035004500
      进给速率fmm/min1357
      切削深度dcμm36912
      激光功率pW1.52.53.54.5
    • Table 2. 正交表与加工表面粗糙度结果

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      Table 2. 正交表与加工表面粗糙度结果

      序号主轴转速s/(r·min-1进给速率f/(mm·min-1切削深度dc/μm激光功率p/W粗糙度Sa/nm
      11 500131.54.950
      21 500362.516.977
      31 500593.52.663
      41 5007124.54.121
      52 500163.59.455
      62 500334.58.170
      72 5005121.510.338
      82 500792.514.307
      93 500194.511.820
      103 5003123.511.228
      113 500532.55.192
      123 500761.58.538
      134 5001122.55.620
      144 500391.512.421
      154 500564.57.346
      164 500733.510.343
    • Table 3. Variance of surface roughness in orthogonal test

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      Table 3. Variance of surface roughness in orthogonal test

      参数自由度平方和均方和P贡献率/%
      s323.267.750.83710.11
      f373.0224.340.53831.73
      dc335.7411.910.74515.53
      p315.785.260.8966.86
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    Xiao CHEN, Jinyang KE, Zhongdi SHE, Jianguo ZHANG, Jianfeng XU. Optimization of process parameters and surface characteristics in laser-assisted ultra-precision cutting of monocrystalline silicon[J]. Optics and Precision Engineering, 2023, 31(1): 99

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Jun. 25, 2022

    Accepted: --

    Published Online: Feb. 9, 2023

    The Author Email: XU Jianfeng (jfxu@hust.edu.cn)

    DOI:10.37188/OPE.20233101.0099

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