Optics and Precision Engineering, Volume. 30, Issue 12, 1440(2022)

Multi-source heterogeneous information acquiring test experiment and platform construction for CNC machine tool

Xiaolei DENG1、*, Yushen CHEN2, Shupeng GUO1, Jiacong ZHENG1, and Xiaobo SHENG1
Author Affiliations
  • 1Key Laboratory of Air-driven Equipment Technology of Zhejiang Province, Quzhou University, Quzhou324000, China
  • 2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou31003, China
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    Figures & Tables(20)
    Main structure 3D model of VM-850L machining center
    Schematic diagram of each section of spindle
    Cloud diagram of temperature field distribution at different rotational speed
    Steady-state temperature field recorded by thermal imager
    Cloud diagram of thermal displacement distribution at each rotational speed
    Test instrument on test platform
    Data acquisition principle
    Multi-source heterogeneous information collection test platform
    Schematic diagram of measuring point layout
    Temperature data of each measuring point at different speeds
    Signal of vibration measuring points at different speeds
    Signal of Z-direction displacement at different speeds
    Structure of RBF neural network
    Displacement prediction curve of RBF neural network
    • Table 1. Heat flow of each part at different speeds

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      Table 1. Heat flow of each part at different speeds

      转速/

      (r·min-1

      电机功率/kW

      单列

      轴承1/W

      单列

      轴承2/W

      2 0007.527.052 627.052 6
      3 0007.552.405 152.405 1
      4 0007.583.948 083.948 0
    • Table 2. Heat transfer coefficient of each shaft section at different speeds

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      Table 2. Heat transfer coefficient of each shaft section at different speeds

      转速/

      (r·min-1

      α/(W·m-2·K-1
      D1D2D3D4D5
      200043.946.350.862.156.2
      300060.764.070.285.977.8
      400076.580.688.4108.197.9
    • Table 3. Total heat transfer coefficient on each face of headstock with air

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      Table 3. Total heat transfer coefficient on each face of headstock with air

      面位置α/(W·m-2·K-1
      顶面9.855
      侧面9.310
      底面7.303
    • Table 4. Location description of measuring points

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      Table 4. Location description of measuring points

      传感器类型测点位置测点对应代号
      温度传感器主轴侧面T1
      主轴侧面T2
      主轴侧面T3
      法兰底面T4
      主轴箱正面T5
      主轴箱内部T6
      主轴箱侧面T7
      主轴箱内部T8
      环境温度T9
      加速度传感器工作台A1
      主轴箱侧面A2
      主轴正面A3
      主轴箱正面A4
      主轴箱正面A5
      工作台A6
      主轴箱正面A7
      主轴箱侧面A8
      位移传感器检验棒X方向X1
      检验棒X方向X2
      检验棒Y方向Y1
      检验棒Y方向Y2
      检验棒Z方向Z
    • Table 5. Comparative analysis results of Z- direction thermal deformation of spindle at different speeds

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      Table 5. Comparative analysis results of Z- direction thermal deformation of spindle at different speeds

      转速/

      (r·min-1

      仿真/μm试验/μm相对误差/%
      2 00011.33012.2507.51
      3 00012.28611.5656.23
      4 00013.49013.0653.25
    • Table 6. Model prediction performance evaluation

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      Table 6. Model prediction performance evaluation

      转速/(r·min-1MAE/μmRMSE/μmR2
      2 0000.6830.8900.936 7
      3 0000.6020.6320.956 7
      4 0000.4830.7260.940 9
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    Xiaolei DENG, Yushen CHEN, Shupeng GUO, Jiacong ZHENG, Xiaobo SHENG. Multi-source heterogeneous information acquiring test experiment and platform construction for CNC machine tool[J]. Optics and Precision Engineering, 2022, 30(12): 1440

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Mar. 16, 2022

    Accepted: --

    Published Online: Jul. 5, 2022

    The Author Email: DENG Xiaolei (dxl@zju.edu.cn)

    DOI:10.37188/OPE.20223012.1440

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