Journal of Inorganic Materials, Volume. 39, Issue 6, 623(2024)

Research Progress of Ceramic Matrix Composites Prepared by Improved Reactive Melt Infiltration through Ceramization of Porous Carbon Matrix

Rida ZHAO and Sufang TANG*
Author Affiliations
  • Frontier Materials Division, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
  • show less
    Figures & Tables(12)
    Typical morphologies of porous carbon for preparation of (a-d) SiC[24⇓⇓-27], (e) SiC/SiC[33], (f, g) C/SiC[31,39] and (h) C/SiC-ZrC[18]
    Schematic illustration of preparation for porous carbon by phase separation[49]
    (a) Schematic illustration of ceramic layer generated during the RMI and (b) curves of preforms pore radius vs infiltration time[33]
    Schematic illustration of formation of porous resin obtained by Sol-Gel[34]
    XRD patterns of different C/SiC composites[39]
    (a) Schematic illustration of liquid Si infiltration in double-walled carbon nanotubes, (b) relationship between infiltration height (H) and infiltration time (t) for liquid Si infiltration, and (c) capillary infiltration behavior of liquid Si into a double-walled carbon nanotubes with an inner tube diameter of 2 nm[51]
    Microstructures of (a) interface and (b) matrix in the C/ZrC-C preform[54]
    (a, b) Microstructures and (c) pore size distribution curves of the porous C/C, and (d) cross-sectional micrograph of the C/C-SiC-(ZrxHf1-x)C[35]
    Cross-sectional morphologies of (a) C/SiC-HfC and (b, c) SiC-HfC matrix, and (d) grain diameter distribution of HfC and its mean diameter[18]
    Comparison of (a) flexural strength and (b) 2200 ℃ linear ablation rates of ceramic matrix composites obtained by conventional RMI and improved RMI through ceramization of porous carbon matrix[18,33⇓-35,39]
    • Table 1. Carbon sources, densities and median pore diameters of porous carbon, densities and Si content of obtained ceramics

      View table
      View in Article

      Table 1. Carbon sources, densities and median pore diameters of porous carbon, densities and Si content of obtained ceramics

      Carbon sourceDensity of porous carbon/(g·cm-3) Median pore diameter of porous carbon/nm Density of ceramic/(g·cm-3) Si content/%(in mass) Ref.
      Furfuryl alcohol/1000//[25]
      Furfuryl alcohol0.861300//[26]
      Furfuryl0.7425803.0417.6[49]
      0.6519402.8134.7
      0.586703.01/
      0.90403.07/
      Phenol formaldehyde0.7923632.1013.0[43]
      0.7915522.8112.0
      0.7412262.8816.0
      0.746422.9114.0
      0.731902.9316.0
      Phenol formaldehyde0.7239.92.9220.0[27]
      0.7239.93.0715.4
      0.7928.83.0812.2
      0.7838.72.953.1
      Phenol formaldehyde0.9020.12.903.6[2]
    • Table 2. Preparation methods of porous matrix in preform, median pore diameters and predominant pore size ranges of preform, and flexural strength of the obtained ceramic matrix composites

      View table
      View in Article

      Table 2. Preparation methods of porous matrix in preform, median pore diameters and predominant pore size ranges of preform, and flexural strength of the obtained ceramic matrix composites

      PreformPreparation method of porous matrix Median pore diameter/nm Predominant pore size range/nm Ceramic matrixcomposites Flexural strength/MPa Ref.
      C/SiC-CPhase separation1800500-10000C/SiC-Si/[31]
      SiC/BNx/SiNx/CPhase separation/1000-4500SiC/BNx/SiNx/SiC-Si/[30]
      C/B4C-CSol-Gel3980025000-75000C/ZrB2-SiC-ZrC231[56]
      C/B4C-Al2O3-CSol-Gel/10-10000C/B4C-Al2O3-SiC-Si300[57]
      C/ZrC-CCarbothermal reduction/4-130000C/ZrC-SiC-ZrSi2380[54]
      C/CPhase separation41.610-80C/SiC218[39]
      SiC/SiC-CPhase separation/100-5000SiC/SiC-Si201[33]
      C/CPhase separation1300100-5200C/C-SiC-(ZrxHf1−x)C/[35]
      SiC/SiC-CSol-Gel/500-10000SiC/SiC-Si809[34]
      C/CPhase separation/10-130C/SiC-ZrC288[2,18]
      C/SiC-HfC251
    Tools

    Get Citation

    Copy Citation Text

    Rida ZHAO, Sufang TANG. Research Progress of Ceramic Matrix Composites Prepared by Improved Reactive Melt Infiltration through Ceramization of Porous Carbon Matrix[J]. Journal of Inorganic Materials, 2024, 39(6): 623

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category:

    Received: Dec. 31, 2023

    Accepted: --

    Published Online: Jul. 31, 2024

    The Author Email: TANG Sufang (sftang@imr.ac.cn)

    DOI:10.15541/jim20230608

    Topics