Infrared and Laser Engineering, Volume. 53, Issue 8, 20240177(2024)

Automatic assembly method of shield segments using line laser sensors

Weiyuan WU1, Bin DENG1, Taoyong WANG2,3, Wangshuo CUI2,3, Heng ZHAO2,3, Chen ZHU4, and Boning HE4
Author Affiliations
  • 1School of Electrical and Information Engineering, Tianjin University, Tianjin 300072, China
  • 2School of Mechanical Engineering, Tianjin University, Tianjin 300072, China
  • 3International Institute for Innovative Design and Intelligent Manufacturing of Tianjin University, Shaoxing 312000, China
  • 4China Railway Construction Heavy Industry Co. Ltd, Changsha 410100, China
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    Figures & Tables(13)
    Schematic diagram of the line laser sensor deployment
    Coordinate transformation of the line laser sensor
    (a) Comparison of filtering algorithms; (b) Cubic spline interpolation is performed on the filtered profile point cloud; (c) Curvature calculation result; (d) The result of finding edge point
    Schematic diagram of segment coordinate systems
    Assembly process of segment
    (a) Schematic diagram before the completion of the movement of the segment under assembly; (b) Schematic diagram after the completion of the movement of the segment under assembly
    Side view of the adjacent curved sides of the segment under assembly and the assembled segment
    Schematic diagram of segment under assembly rotating around the inner surface axis
    Experimental platform of segment assembly
    Assembly process. (a) Initial position and pose; (b) Middle position and pose; (c) Final position and pose
    (a) Level difference of segment assembly; (b) Gap of segment assembly
    • Table 1. Error of position and pose of segment assembly

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      Table 1. Error of position and pose of segment assembly

      Test number$ \Delta $X/mm$ \Delta $Y/mm$ \Delta $Z/mm$ \Delta $α/(°)$ \Delta $β/(°)$ \Delta $γ/(°)
      1−0.097−0.6491.222−0.118−0.148−0.083
      21.020−1.502−0.276−0.316−0.2940.236
      30.5880.764−2.394−0.7630.2440.460
      40.8742.655−0.834−0.6590.0750.176
      5−0.417−0.6740.099−0.108−0.1260.037
      6−0.237−0.3731.1600.051−0.059−0.135
      7−0.038−0.178−2.115−0.4180.0410.541
      8−0.512−0.580−2.287−0.502−0.1390.440
      90.0770.172−0.734−0.3240.0030.300
      101.059−0.6790.588−0.027−0.011−0.075
    • Table 2. Segment assembly efficiency

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      Table 2. Segment assembly efficiency

      ItemParameter
      Average time of single adjustment/s3
      Pause duration of adjacent pose adjustment/s3
      Average assembly time/s27
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    Weiyuan WU, Bin DENG, Taoyong WANG, Wangshuo CUI, Heng ZHAO, Chen ZHU, Boning HE. Automatic assembly method of shield segments using line laser sensors[J]. Infrared and Laser Engineering, 2024, 53(8): 20240177

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    Paper Information

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    Received: Apr. 25, 2024

    Accepted: --

    Published Online: Oct. 29, 2024

    The Author Email:

    DOI:10.3788/IRLA20240177

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