Optics and Precision Engineering, Volume. 32, Issue 15, 2418(2024)

Vertical clamping deformation analysis and validation of 300 mm wafer warpage detection

Yibo ZHANG1...2, Xinxin KONG1,2,*, Sizepeng ZHAO1,2, Jingang JIA1, Dehuai JIANG1, Jiahui SONG1, and Zhou WU12 |Show fewer author(s)
Author Affiliations
  • 1Aerospace Information Research Institute, Chinese Academy of Sciences, Beijing00094, China
  • 2School of Optoelectronics, University of Chinese Academy of Sciences, Beijing100094, China
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    To address the challenges of detecting additional deformation errors caused by external forces during wafer warpage detection-errors that are difficult to eliminate and quantify-this paper proposes an improved vertical automatic clamping solution for rapid and high-precision industrial wafer warpage detection. By leveraging theoretical analysis, finite element simulations, and wafer warpage characterization methods, the paper introduces an analytical approach to wafer clamping design, elucidating the relationship between key design parameters and additional wafer warpage. The study achieves forward design of critical parameters for the vertical clamping mechanism, with validation experiments for production and repeated clamping based on the design results. Analysis and experimental outcomes demonstrate that vertical clamping can ensure the additional bow of a 300 mm single-crystal silicon wafer does not exceed 70 nm, and the warp remains under 1 000 nm, provided that the wafer attitude tilt angle is less than 0.02°, the bottom fixed constraint position slope angle is 35°±1°, and the clamping force is not more than 2 N with an angle not exceeding 2° from the vertical direction. This research offers practical guidance for developing a high-precision geometric profiling instrument for 300 mm wafers and large-size optical component clamping.

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    Yibo ZHANG, Xinxin KONG, Sizepeng ZHAO, Jingang JIA, Dehuai JIANG, Jiahui SONG, Zhou WU. Vertical clamping deformation analysis and validation of 300 mm wafer warpage detection[J]. Optics and Precision Engineering, 2024, 32(15): 2418

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    Paper Information

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    Received: Dec. 7, 2023

    Accepted: --

    Published Online: Sep. 27, 2024

    The Author Email: KONG Xinxin (kongxx@aircas.ac.cn)

    DOI:10.37188/OPE.20243215.2418

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