Journal of Semiconductors, Volume. 45, Issue 4, 042701(2024)

Hybrid bonding of GaAs and Si wafers at low temperature by Ar plasma activation

Rui Huang1、*, Zhiyong Wang2, Kai Wu1, Hao Xu1, Qing Wang1, and Yecai Guo1
Author Affiliations
  • 1School of Electronic and Information Engineering, Wuxi University, Wuxi 214105, China
  • 2Institute of Advanced Technology on Semiconductor Optics & Electronics, Institute of Laser Engineering, Beijing University of Technology, Beijing 100124, China
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    Figures & Tables(5)
    (Color online) (a) Schematic diagram of the plasma-activated wafer; (b) GaAs and Si wafer bonding; (c) time-dependent curve of annealing temperature at an annealing temperature of 300 ℃.
    (Color online) (a) Before surface activation of Si wafer; (b) after surface activation of Si wafer; (c) before surface activation of GaAs wafer; (d) after surface activation of GaAs wafer; (e) XPS survey on GaAs surface before and after Ar plasma-activation; (f) XPS survey on Si surface before and after Ar plasma-activation.
    (a) Physical image of GaAs/Si bonded wafers; (b) infrared transmission imaging of GaAs/Si bonded wafers; (c) schematic diagram of a GaAs/Si bonding pair cut into 10 × 10 mm2 bonded square pieces; (d) relationship diagram of GaAs/Si bonding strength at different annealing temperatures.
    (Color online) (a) SEM image of GaAs/Si bonding interface; (b) the GaAs/Si bonding interface is coated with a protective Pt layer; (c) GaAs/Si sample is thinned; (d) schematic diagram of GaAs/Si bonding interface; (e) the distribution of As element at the bonding interface; (f) the distribution of Ga element at the bonding interface; (g) the distribution of Si element at the bonding interface; (h) elemental composition of amorphous transition layer of GaAs/Si wafers.
    (Color online) (a) Y-direction displacement cloud map; (b) z-direction displacement cloud map; (c) the distribution curve of equivalent stress and wafer diameter; (d) distribution curve of wafer variables and diameter; (e) analysis of electrical characteristics of GaAs/Si bonding interface at different annealing temperatures.
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    Rui Huang, Zhiyong Wang, Kai Wu, Hao Xu, Qing Wang, Yecai Guo. Hybrid bonding of GaAs and Si wafers at low temperature by Ar plasma activation[J]. Journal of Semiconductors, 2024, 45(4): 042701

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    Paper Information

    Category: Articles

    Received: Sep. 29, 2023

    Accepted: --

    Published Online: Jun. 21, 2024

    The Author Email: Huang Rui (RHuang)

    DOI:10.1088/1674-4926/45/4/042701

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