Optics and Precision Engineering, Volume. 32, Issue 13, 2040(2024)

Error analysis and correction of surface inclination angle of non-coaxial parallel chromatic confocal measurement system

Shushu LI1... Qing YU1,2,*, Yaozu ZHANG1, Wei ZHANG1, Yin WANG1, Ting LIU1, Weifeng ZHENG3 and Lina LI1 |Show fewer author(s)
Author Affiliations
  • 1College of Mechanical Engineering and Automation, Huaqiao University, Xiamen3602, China
  • 2Fujian Key Laboratory of Green Intelligent Drive and Transmission for Mobile Machinery, Xiamen36101, China
  • 3Xiamen Institute of Measurement and Testing, Xiamen61004, China
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    Figures & Tables(22)
    Principle of oblique illumination chromatic confocal measurement system
    Distribution of spectral light intensity at different wavelengths
    Principles of color conversion algorithm
    Surface measurement of tilt angle of system
    Step measurement results
    Schematic diagram of non-coaxial chromatic confocal measurement system
    Color change of calibration experiment
    Calibration results without surface inclination
    Calibration results at surface inclination angle
    Physical map of 100 μm step
    Step measurement experiment
    Schematic diagram of measurement without tilt angle
    Measurement results of steps without tilt angle
    Schematic diagram of inclination angle measurement
    Measurement results of inclined steps
    Measurement results after step height compensation
    Results before and after compensation for different tilt angles
    • Table 1. Components used in experimental setup

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      Table 1. Components used in experimental setup

      器件制造商作用
      光源海洋光学;HL-2000-FHSA多色光源
      色散管透镜自制;轴向线性色散范围:160 mm产生色散
      物镜麦克奥迪;放大倍数:10×, 数值孔径:0.25放大和聚焦光线
      二维移动平台大恒光电;GCM-T25MC提供XY方向的位移
      旋转台大恒光电;GCM-1101M提供样品表面倾斜角度
      电感测微仪Tesa; TT80完成样品位移精密测量
      彩色相机巴斯勒;a2A5320-23ucBAS接收光信号
    • Table 2. Calibration experimental data without tilt angle

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      Table 2. Calibration experimental data without tilt angle

      序号轴向位移/μmH序号轴向位移/μmH
      1026.981255042.29
      25025.471360046.94
      310024.951465053.11
      415025.931570061.51
      520026.191675070.90
      625027.471780080.60
      730029.141885089.19
      835030.551990095.85
      940032.642095099.89
      1045035.34211 000102.82
      1150038.49
    • Table 3. Calibration experimental data for surface inclination

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      Table 3. Calibration experimental data for surface inclination

      序号轴向位移/μmH序号轴向位移/μmH
      1027.301255061.33
      25028.241360069.43
      310029.511465077.54
      415030.851570085.53
      520032.711675091.48
      625034.721780096.02
      730037.361885099.57
      835040.3919900102.93
      940044.2020950105.35
      1045048.84211 000109.08
      1150054.32
    • Table 4. Experimental results of step measurement and step height calculation

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      Table 4. Experimental results of step measurement and step height calculation

      序号横向位移/μmH高度测量值/μm
      1.10 mm量块1.20 mm量块
      1071.2353.1099.39
      210071.3453.4398.20
      320070.9852.9898.66
      430071.0752.8599.84
      540071.1552.9799.65
      650071.4453.18100.04
      760071.4953.13100.64
      870071.1553.0499.26
      980071.3353.2099.40
      1090071.4853.2599.91
      11100071.4753.4998.54
      高度测量平均值/μm99.41
      相对误差0.46%
    • Table 5. Experimental results and compensation results of inclined steps

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      Table 5. Experimental results and compensation results of inclined steps

      序号横向位移/μmH补偿后高度/μm
      1.10 mm量块1.20 mm量块
      1067.7651.72102.87
      210069.8053.69103.15
      320070.5254.74101.02
      430071.6855.91100.83
      540073.9357.29102.83
      650075.0359.18101.14
      760076.1960.19102.03
      870078.0362.4299.42
      980079.4363.61100.71
      1090080.5564.06104.84
      11100081.8965.78102.29
      高度测量平均值/μm101.92
      相对误差3.00%
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    Shushu LI, Qing YU, Yaozu ZHANG, Wei ZHANG, Yin WANG, Ting LIU, Weifeng ZHENG, Lina LI. Error analysis and correction of surface inclination angle of non-coaxial parallel chromatic confocal measurement system[J]. Optics and Precision Engineering, 2024, 32(13): 2040

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    Paper Information

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    Received: Jan. 9, 2024

    Accepted: --

    Published Online: Aug. 28, 2024

    The Author Email: YU Qing (yuqing@hqu.edu.cn)

    DOI:10.37188/OPE.20243213.2040

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