Optics and Precision Engineering, Volume. 30, Issue 14, 1694(2022)

Design and experiment of ultrasonic vibration composite EDM small hole drilling system

Chong FENG1... Hao NI1,2, Yijia SUN1, Shuyu GUI1 and Hu GONG1,* |Show fewer author(s)
Author Affiliations
  • 1State Key Laboratory of Precision Measuring Technology and Instruments, School of Precision Instrument and Opto-electronics Engineering, Tianjin University, Tianjin300072, China
  • 2School of Sciences, Tianjin Chengjian University, Tianjin300384, China
  • show less
    References(18)

    [1] J F SUN, S HUANG, H T DING et al. Cutting performance and wear mechanism of Sialon ceramic tools in high speed face milling GH4099. Ceramics International, 46, 1621-1630(2020).

    [2] [2] 2朱涛, 张建华, 常伟杰, 等. 超声振动辅助电火花铣削间隙流场分析与验证[J]. 中国机械工程, 2012, 23(14): 1712-1717. doi: 10.3969/j.issn.1004-132X.2012.14.019ZHUT, ZHANGJ H, CHANGW J, et al. Theoretical analysis and verification for flow field of ultrasonic vibration aided electro-discharge milling[J]. China Mechanical Engineering, 2012, 23(14): 1712-1717.(in Chinese). doi: 10.3969/j.issn.1004-132X.2012.14.019

    [3] H NI, H GONG, Y H DONG et al. A comparative investigation on hybrid EDM for drilling small deep holes. The International Journal of Advanced Manufacturing Technology, 95, 1465-1472(2018).

    [4] Y S WONG, L C LIM, L C LEE. Effects of flushing on electro-discharge machined surfaces. Journal of Materials Processing Technology, 48, 299-305(1995).

    [5] Y Q WANG, M R CAO, S Q YANG et al. Numerical simulation of liquid-solid two-phase flow field in discharge gap of high-speed small hole EDM drilling. Advanced Materials Research, 53/54, 409-414(2008).

    [6] M TANJILUL, A AHMED, A S KUMAR et al. A study on EDM debris particle size and flushing mechanism for efficient debris removal in EDM-drilling of Inconel 718. Journal of Materials Processing Technology, 255, 263-274(2018).

    [7] Y ZHANG, Z Y XU, Y ZHU et al. Effect of tube-electrode inner structure on machining performance in tube-electrode high-speed electrochemical discharge drilling. Journal of Materials Processing Technology, 231, 38-49(2016).

    [8] [8] 8贾振元, 任小涛, 刘巍, 等. 大深径比微小孔快速电火花加工系统[J]. 光学 精密工程, 2009, 17(12): 3055-3061. doi: 10.3321/j.issn:1004-924X.2009.12.027JIAZ Y, RENX T, LIUW, et al. Rapid EDM systems for micro and small holes with high-aspect-ratio[J]. Opt. Precision Eng., 2009, 17(12): 3055-3061.(in Chinese). doi: 10.3321/j.issn:1004-924X.2009.12.027

    [9] Z K LI, J J TANG, J C BAI. A novel micro-EDM method to improve microhole machining performances using ultrasonic circular vibration (UCV) electrode. International Journal of Mechanical Sciences, 175, 105574(2020).

    [10] D KREMER, C LHIAUBET, A MOISAN. A study of the effect of synchronizing ultrasonic vibrations with pulses in EDM. CIRP Annals, 40, 211-214(1991).

    [11] G D LI, W NATSU, Z Y YU. Elucidation of the mechanism of the deteriorating interelectrode environment in micro EDM drilling. International Journal of Machine Tools and Manufacture, 167, 103747(2021).

    [12] G S PRIHANDANA, M MAHARDIKA, M HAMDI et al. Effect of micro-powder suspension and ultrasonic vibration of dielectric fluid in micro-EDM processes-Taguchi approach. International Journal of Machine Tools and Manufacture, 49, 1035-1041(2009).

    [13] M R SHABGARD, H ALENABI. Ultrasonic assisted electrical discharge machining of Ti-6Al-4V alloy. Materials and Manufacturing Processes, 30, 991-1000(2015).

    [14] Y S LIAO, H W LIANG. Study of vibration assisted inclined feed micro-EDM drilling. Procedia CIRP, 42, 552-556(2016).

    [15] M GOIOGANA, J A SARASUA, J M RAMOS et al. Pulsed ultrasonic assisted electrical discharge machining for finishing operations. International Journal of Machine Tools and Manufacture, 109, 87-93(2016).

    [16] M BELLOTTI, J QIAN, D REYNAERTS. Breakthrough phenomena in drilling micro holes by EDM. International Journal of Machine Tools and Manufacture, 146, 103436(2019).

    [17] [17] 17郑新毅, 贾振元, 任小涛, 等. 用正交试验分析电参数对小孔圆柱度的影响[J]. 光学 精密工程, 2010, 18(2): 426-433.ZHENGX Y, JIAZ Y, RENX T, et al. Analysis on effect of discharge parameters on cylindricity of small holes by orthogonal experiments[J]. Opt. Precision Eng., 2010, 18(2): 426-433.(in Chinese)

    [18] D T PHAM, A IVANOV, S BIGOT et al. An investigation of tube and rod electrode wear in micro EDM drilling. The International Journal of Advanced Manufacturing Technology, 33, 103-109(2007).

    Tools

    Get Citation

    Copy Citation Text

    Chong FENG, Hao NI, Yijia SUN, Shuyu GUI, Hu GONG. Design and experiment of ultrasonic vibration composite EDM small hole drilling system[J]. Optics and Precision Engineering, 2022, 30(14): 1694

    Download Citation

    EndNote(RIS)BibTexPlain Text
    Save article for my favorites
    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Feb. 18, 2022

    Accepted: --

    Published Online: Sep. 6, 2022

    The Author Email: GONG Hu (gonghu@tju.edu.cn)

    DOI:10.37188/OPE.20223014.1694

    Topics