Optics and Precision Engineering, Volume. 30, Issue 14, 1694(2022)

Design and experiment of ultrasonic vibration composite EDM small hole drilling system

Chong FENG1... Hao NI1,2, Yijia SUN1, Shuyu GUI1 and Hu GONG1,* |Show fewer author(s)
Author Affiliations
  • 1State Key Laboratory of Precision Measuring Technology and Instruments, School of Precision Instrument and Opto-electronics Engineering, Tianjin University, Tianjin300072, China
  • 2School of Sciences, Tianjin Chengjian University, Tianjin300384, China
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    Figures & Tables(9)
    Ultrasonic composite EDM drilling system
    Material removal rate and electrode wear under peak current of 6 A and 10 A
    Variation of taper angle under different machining time
    Changes of machining depth and fillet radius at different machining times
    Small holes and their surface topography
    Process and morphology of small holes
    Electrode ultrasonic vibration gap flow field simulation
    Variation curve of gap flow velocity with machining depth
    • Table 1. Experimental parameters and conditions

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      Table 1. Experimental parameters and conditions

      ItemExperimental condition
      Workpiece materialGH4099(65 mm×55 mm×22 mm)
      Tool electrodeBrass tube, outside diameter:1.0 mm,inside diameter:0.5 mm
      PolarityPositive:workpiece, negative:electrode
      Dielectric fluidWater
      Rotational speed/(r·min-160
      Voltage/V80
      Peak current ip/A1,6,10
      Pulse-on time ti/μs50
      Pulse-off time t0/μs40
      Feed rate v/(mm·min-16~48
      Frequency f/kHz23.8(Electrode cantilever length is 250 mm)
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    Chong FENG, Hao NI, Yijia SUN, Shuyu GUI, Hu GONG. Design and experiment of ultrasonic vibration composite EDM small hole drilling system[J]. Optics and Precision Engineering, 2022, 30(14): 1694

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    Paper Information

    Category: Micro/Nano Technology and Fine Mechanics

    Received: Feb. 18, 2022

    Accepted: --

    Published Online: Sep. 6, 2022

    The Author Email: GONG Hu (gonghu@tju.edu.cn)

    DOI:10.37188/OPE.20223014.1694

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