Chinese Journal of Refrigeration Technology, Volume. 45, Issue 2, 43(2025)
Numerical Simulation of Flow Heat and Mass Transfer in Tubular Reactor for Methanol Synthesis
A three-dimensional computational fluid dynamics (CFD) model coupled with reaction kinetics and transport processes is established to investigate the effects of cooling water velocity, tube layer spacing and inter-tube spacing on temperature distribution, pressure drop and CO2 conversion. The results show that, when the flow rate of cooling water is increased from 0.2 m/s to 1.8 m/s, the maximum temperature in the reaction zone is decreased by 4.01 ℃, but the CO2 conversion rate is decreased from 26% to 24.14% due to kinetic inhibition. CO2 conversion can be increased to 31.22% by increasing layer spacing (5-30 cm), but the hot spot temperature is increased by 39.18 ℃. The conversion rate is slightly increased (24.54%-26.57%) by the expansion of tube spacing (30-60 mm)through reducing the heat transfer efficiency. The synergistic mechanism of flow-heat-transfer reaction is revealed, and the gradient layer spacing design is proposed to balance the demand of heat transfer and the optimization of reaction kinetics.
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PAN Chenxi, YANG Peilian, LEI Rui, ZHANG Liyu, LI Xuan, FENG Zainan, XU Jinhui, LOU Ren, LOU Shoulin, HU Haitao. Numerical Simulation of Flow Heat and Mass Transfer in Tubular Reactor for Methanol Synthesis[J]. Chinese Journal of Refrigeration Technology, 2025, 45(2): 43
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Accepted: Aug. 25, 2025
Published Online: Aug. 25, 2025
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