APPLIED LASER, Volume. 45, Issue 4, 32(2025)

Study on Torsional Fretting Fatigue Behavior of Axle Steel Remanufactured by Laser Cladding

Xu Li1, Zhang Jinmeng2, Li Bo3, Xie Wenxin2, Liu Jianhua3, and Peng Jinfang2、*
Author Affiliations
  • 1CRRC Nanjing Puzhen Vehicle Co., Ltd., Nanjing 210031, Jiangsu, China
  • 2State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031, Sichuan, China
  • 3School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan, China
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    The shrink fit interface between the axle and wheel hub is susceptible to microslip damage due to combined torsional and tensile loads, leading to fretting fatigue and premature failure during assembly and service. In this study, a Fe314 alloy coating was applied to EA1N axle steel using laser cladding with pre-strain. The microstructure and microhardness of the repair layer were investigated, and a comparative analysis was conducted on the torsional fretting fatigue properties of axles with varying repair depths. The results indicate that the repaired axle steel exhibits a strong metallurgical bond without defects such as blowholes and cracks. The microhardness and elastic modulus increase progressively from the cladding surface to the substrate region. The torsional fretting fatigue life significantly improves with increasing repair depth. Fretting cracks in an "X" shape originate from the substrate zone without cladding. Furthermore, the damage degree on the cladded side is less severe than in the substrate zone, with the cladded side primarily exhibiting slight delamination and plastic deformation.

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    Xu Li, Zhang Jinmeng, Li Bo, Xie Wenxin, Liu Jianhua, Peng Jinfang. Study on Torsional Fretting Fatigue Behavior of Axle Steel Remanufactured by Laser Cladding[J]. APPLIED LASER, 2025, 45(4): 32

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    Paper Information

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    Received: May. 21, 2023

    Accepted: Sep. 8, 2025

    Published Online: Sep. 8, 2025

    The Author Email: Peng Jinfang (pengjinfang@swjtu.edu.cn)

    DOI:10.14128/j.cnki.al.20254504.032

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