Internal Combustion Engine & Powerplant, Volume. 42, Issue 3, 50(2025)

Dynamic analysis of friction and wear in forged steel piston for a diesel engine

SUN Chenyuan1,2, CAO Guoshuai1,2, LI Bin1,2, FENG Xiaojing1,2, and YUAN Wentao1,2
Author Affiliations
  • 1Binzhou Bohai Piston Co., Ltd., Binzhou 256602, China
  • 2Shandong Provincial Key Laboratory of Advanced Engine Piston Components(Under Preparation), Binzhou 256602, China
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    To address the friction and wear issues of the second land of a forged steel piston in a diesel engine,various pin bore offset solutions,and second land profile solutions are designed under the constraint of maintaining piston rigidity. Dynamic analysis software is used to simulate and study the maximum tilt angle,impact kinetic energy,peak contact pressure,cumulative wear load,blow-by,and oil consumption for different solutions. The simulation results indicate that a 0.5 mm pin bore offset toward the major thrust side,combined with a convex cylindrical profile for the second land,the contact pressure and cumulative wear load are minimized,while keeping blow-by gas and oil consumption within design tolerances. Bench tests verify that the wear of the second land under this optimized solution is approximately 0.027 mm,which meets the engine' s durability requirements.

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    SUN Chenyuan, CAO Guoshuai, LI Bin, FENG Xiaojing, YUAN Wentao. Dynamic analysis of friction and wear in forged steel piston for a diesel engine[J]. Internal Combustion Engine & Powerplant, 2025, 42(3): 50

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    Paper Information

    Received: Mar. 26, 2025

    Accepted: Aug. 21, 2025

    Published Online: Aug. 21, 2025

    The Author Email:

    DOI:10.19471/j.cnki.1673-6397.2025.03.007

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