Advanced Fiber Materials, Volume. 6, Issue 6, 00466(2024)

Vortex-Inspired Hydrodynamic Drafting Spinning Platform for Large-Scale Preparation of Hydrogel Fibers

Jinhua Dong1、†, Lei Wang2,3、†, Yi Chen2,3、†, Boyu Xu2,3, Hai Tang2,3, Ziqiang Zhao1, Weikang Lin2,3, Huijing Hu1, Peihang Li1, Runfeng Cao2,3, Long Wang2,3, Lei Zhang2,3, Yunlang She2,3, Bingyao Deng1, Weiyan Sun2,3、*, Chang Chen2,3、**, and Dawei Li1、***
Author Affiliations
  • 1Nonwoven Technology Laboratory, College of Textile Science and Engineering, Jiangnan University, Wuxi, 214122 Jiangsu, China
  • 2Department of Thoracic Surgery, Shanghai Pulmonary Hospital, Tongji University School of Medicine, Shanghai 200092, China
  • 3Shanghai Engineering Research Center of Lung Transplantation, Shanghai, 200433, China
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    Hydrogel fibers have gained considerable attention, but their large-scale production and industrial application are currently constrained. The key lies in precise diameter control and industrial manufacturing with a straightforward, energy-saving, and efficient strategy. Herein, we introduce a hydrodynamic drafting spinning platform inspired by water vortices. It employs the rotation of a nonsolvent to generate vortices and further facilitate the efficient drafting of hydrogel fibers. Through supporting equipment, we have achieved impressive results, including scalable production capabilities (1 h, single channel output of 2 × 103 m of fibers) and extensive adaptability. Subsequently, by simply regulating the velocity difference between fiber extrusion and fluid vortex, hydrogel fibers can be drafted to any diameter from about 1 mm to 5 × 10–2 mm (for chitosan system). Notably, this platform endows hydrogel fibers to carry functional hydrophilic or hydrophobic drugs. Equally significant, these delicate hydrogel fibers seamlessly integrate with subsequent manufacturing technologies. This allows the production of various end products, such as fiber bundles, yarns, fabrics, and nonwovens. Furthermore, the immense potential in biomedical applications has been demonstrated after obtaining hydrogel fiber-based nonwoven as wound dressings. In summary, the hydrodynamic drafting spinning platform offers an effective solution for the large-scale production of diameter-controllable, multifunctional hydrogel fibers.

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    Jinhua Dong, Lei Wang, Yi Chen, Boyu Xu, Hai Tang, Ziqiang Zhao, Weikang Lin, Huijing Hu, Peihang Li, Runfeng Cao, Long Wang, Lei Zhang, Yunlang She, Bingyao Deng, Weiyan Sun, Chang Chen, Dawei Li. Vortex-Inspired Hydrodynamic Drafting Spinning Platform for Large-Scale Preparation of Hydrogel Fibers[J]. Advanced Fiber Materials, 2024, 6(6): 00466

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    Paper Information

    Category: Research Articles

    Received: Feb. 27, 2024

    Accepted: Jun. 25, 2024

    Published Online: Jan. 23, 2025

    The Author Email: Weiyan Sun (sweiyan1@163.com), Chang Chen (chenthoracic@163.com), Dawei Li (ldw@jiangnan.edu.cn)

    DOI:10.1007/s42765-024-00466-w

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