Infrared sensors are indispensable in a wide range of applications, including night vision, thermal imaging, environmental monitoring, and healthcare diagnostics[
Journal of Semiconductors, Volume. 46, Issue 1, 011602(2025)
Design strategies and insights of flexible infrared optoelectronic sensors
Infrared optoelectronic sensing is the core of many critical applications such as night vision, health and medication, military, space exploration, etc. Further including mechanical flexibility as a new dimension enables novel features of adaptability and conformability, promising for developing next-generation optoelectronic sensory applications toward reduced size, weight, price, power consumption, and enhanced performance (SWaP3). However, in this emerging research frontier, challenges persist in simultaneously achieving high infrared response and good mechanical deformability in devices and integrated systems. Therefore, we perform a comprehensive review of the design strategies and insights of flexible infrared optoelectronic sensors, including the fundamentals of infrared photodetectors, selection of materials and device architectures, fabrication techniques and design strategies, and the discussion of architectural and functional integration towards applications in wearable optoelectronics and advanced image sensing. Finally, this article offers insights into future directions to practically realize the ultra-high performance and smart sensors enabled by infrared-sensitive materials, covering challenges in materials development and device micro-/nanofabrication. Benchmarks for scaling these techniques across fabrication, performance, and integration are presented, alongside perspectives on potential applications in medication and health, biomimetic vision, and neuromorphic sensory systems, etc.
1. Introduction
Infrared sensors are indispensable in a wide range of applications, including night vision, thermal imaging, environmental monitoring, and healthcare diagnostics[
The development of flexible electronic technologies is rapidly transforming the optoelectronic devices, demonstrating significant potential for innovative applications. These technologies are particularly promising in the realm of infrared sensors, which can employ flexible, lightweight, and stretchable substrates to maintain functionality under bending, stretching, and twisting. These sensors hold considerable potential for revolutionizing fields such as biomimetic image sensors, and wearable health monitoring medical diagnostics. Their inherent flexibility allows conformity to curved or irregular surfaces, thereby widening their utility in complex settings. The adoption of innovative substrates and advanced fabrication techniques reduces the weight and power consumption of these sensors, enhancing portability, energy efficiency, and user comfort, which is critical for prolonged use in portable electronics.
The shift from rigid to flexible sensors marks a significant evolution, involving a complete overhaul of material properties and device architectures. This transformation includes the development of materials sensitive to infrared light through the integration of new materials and fabrication techniques. In particular, flexible infrared sensors—whether photoelectric or thermal—present unique challenges compared to their UV−visible counterparts. Photoelectric infrared detectors, with their smaller bandgaps, are more prone to thermal noise, requiring enhanced material stability and noise suppression. Thermal infrared detectors, which detect infrared radiation through temperature changes, demand higher thermal conductivity and resilience to mechanical deformation to ensure consistent performance under bending or stretching. These distinct detection mechanisms highlight the need for careful thermal management and material engineering in infrared sensor design, which differs significantly from UV−visible sensors. Optimal design is crucial for the practical application of these sensors, where the selection and arrangement of flexible substrates and electrodes must be meticulously engineered. Although the introduction of flexible substrates has led to new interface challenges potentially affecting the photoresponse, strategic modifications in material composition and heterostructure design have been employed to optimize performance.
With the growing complexity of applications, single-function flexible infrared sensors solely for detecting light intensity no longer suffice. Today's applications often demand sensors that can handle multiple functionalities such as light detection, signal storage, signal amplification, logical operations, and multispectral detection, among others. However, spatial constraints also make multifunctional integration within a single-layer architecture challenging. Three-dimensional (3D) integration techniques, which involve vertically stacking various functional layers, significantly increase sensor pixel density and facilitate multifunctional integration. This approach meets the demands of complex applications and substantially boosts sensor performance and adaptability. Moreover, the evolution towards smart integration is evident as flexible infrared sensors begin to incorporate sensing, storage, and computational functions within a single pixel, creating a highly-integrated, all-in-one sensory system. Moreover, inspired by biological sensory system such as human brains, advanced sensors that utilize unconventional device physics such as non-linear photoresponsivity, short-to-long term persistence of photoconductivity, gate-tunable spike firing behavior, etc. has been developed to perform data processing or logic operation in optoelectronic sensors. These neuromorphic sensory hardware could simplify or ultimately implement artificial intelligence algorithms, such as deep learning networks, recurrent neural networks, and reinforcement learning models, designed to optimize decision-making processes based on adaptive learning, akin to biological brains. The integration enables the sensors to process data more efficiently, respond dynamically to environmental changes, and reduce latency, significantly boosting the system’s performance and reliability[
This review elucidates the basic mechanisms and key parameters of flexible infrared photodetectors and thoroughly examines the configurations of major infrared photodetector arrays and their applications. We further explore the use of emerging materials including inorganic, organic, and hybrid semiconductors, as well as inorganic low dimensional semiconductors with tunable or narrow bandgaps in flexible sensors. Additionally, we detail advanced fabrication methods and material/devices design strategies that enhance sensor functionality. The discussion extends to material design and integration strategies, highlighting composition and interface engineering, novel flexible techniques and system-level integration technologies that significantly improve sensor performance and applicability. This review also covers the extended applications of these technologies, notably in the domains of wearables and health monitoring, as well as biomimetic vision. Finally, it delineates the strategic trajectories for the advancement of flexible infrared optoelectronic sensors, highlighting their progression towards sophisticated smart sensor technologies and the realization of ultra-high-performance sensor capabilities. By outlining the state of the art in integrated flexible infrared optoelectronics, we hope to provide guidance on the promising avenues to continue advancing this field.
2. Infrared photodetectors and image sensors
2.1. Infrared photodetectors
2.1.1. Spectral response
Typically, Infrared radiation, which spans a broad spectrum from near-infrared to far-infrared (0.75−1000 µm), is categorized into several specific bands (
Figure 1.(Color online) (a) Schematic illustration of the electromagnetic spectrum ranging from visible to infrared regions. (b) Spectral response ranges of commonly used materials with different dimensions for infrared photodetection.
Infrared photodetectors are primarily categorized into two types based on their detection mechanisms: photoelectric sensors and heat-effect-based sensors[
Here M(λ,T) is the spectral radiance, λ is the wavelength, T is the temperature, h is Planck's constant, k is Boltzmann's constant, and c is the speed of light. While these sensors are advantageous for broad spectral detection across MIR, FIR, and terahertz ranges, their relatively slow response times may not be suitable for applications requiring quick reactions.
The development of photoelectric infrared sensors has enhanced high-precision detection, excelling in rapid response for dynamic applications, low-light detection, and high-resolution spectral analysis. These detectors are categorized based on their detection mechanisms into photovoltaic and photoconductive types. Photovoltaic detectors operate under zero or low reverse bias, where photogenerated carriers are separated by the built-in electric field. In contrast, photoconductive detectors require an external electric field to drive the photogenerated carriers towards the electrodes for collection.
Further classification of photon-based infrared detectors includes interband transitions, subband transitions, miniband transitions, and impurity band transitions. Interband transition detectors, such as mercury cadmium telluride (HgCdTe) and indium gallium arsenide (InGaAs), interband transitions occur when electrons absorb energy and transition from the valence band to the conduction band[
where h is Planck’s constant, c is the speed of light, and Eg is the bandgap energy. Materials with smaller bandgaps detect longer wavelengths. For instance, to detect wavelengths up to 0.75 µm effectively, a material’s bandgap should ideally not exceed 1.6 eV. Materials with bandgaps around this value typically exhibit reduced optical absorption at these shorter wavelengths, impacting detection efficiency. Adjusting the bandgap energy is the most obvious way to tailor the detection capabilities to specific wavelength ranges, thereby enhancing the sensitivity and selectivity of the detectors for various applications.
Subband (intraband) transitions occur within specially designed band structures such as quantum wells or quantum dots, where electrons move between discrete energy levels or subbands. The mechanism is particularly responsive to narrow spectral ranges, making it ideal for precise spectral analysis or ultrafast optical detection. Additionally, miniband transitions facilitated by superlattice structures allow electrons to transition across broader infrared wavelengths. The capability enhances detector efficiency and is suitable for applications requiring coverage across extensive infrared spectral ranges. Furthermore, impurity band transitions involve electrons moving between impurity bands and the conduction or valence bands, created through intentional doping. The precise control enables detectors to respond to long-wave infrared radiation, predominantly used in astronomical observations and high-precision temperature measurements. These strategies afford a high degree of control over the electronic structure of materials, enhancing the adaptability of detectors to meet specific application needs. The versatility is crucial in the design and manufacturing of infrared detectors, enabling their critical roles across various technological and scientific applications.
Applying photon-based detection techniques to flexible infrared sensors introduces multiple challenges. First, conventional bulk infrared materials such as HgCdTe and InGaAs used in these sensors may undergo structural alterations in their lattice when bent. Such deformations can degrade the material's optoelectronic functionality, thereby affecting its responsiveness to infrared wavelengths. Furthermore, integrating precisely quantum confined or superlattice structures within flexible substrates is challenging, requiring revolutionized fabrication and substantially increased cost. Environmental variations pose another significant challenge, threatening the electrochemical stability and longevity of flexible devices. Effective interface engineering becomes crucial in optimizing the electronic and optical compatibility between different materials, ensuring efficient charge carrier injection and extraction. To overcome these obstacles, the development of new materials, enhancement of device designs, and innovations in manufacturing techniques and interface treatments are essential. These advancements will ensure that flexible infrared sensors achieve high performance and durability, meeting the growing demands of their application fields.
2.1.2. Key performance parameters
The performance of infrared photodetectors is primarily defined by key parameters that determine their efficiency and adaptability across various environments. Among these, detectivity (D*), responsivity (R), and response time are the most critical for evaluating overall sensor performance.
Detectivity measures the sensor's ability to detect weak signals amidst background noise. It is typically expressed using the formula:
where A is the area of the photodetector, Δf is the bandwidth, and NEP (noise equivalent power) is the minimum detectable power per square root bandwidth. For practical applications where the responsivity and the dark current Idark are known, the detectivity can also be calculated using the simplified formula:
where q is the electronic charge. The formula is particularly useful in highlighting the device’s sensitivity by factoring in the intrinsic noise generated by the dark current.
Responsivity indicates the efficiency of the photodetector converting incident light into an electrical signal:
where Ilight is the photocurrent generated under illumination, and Pin is the incident optical power. For voltage-type infrared sensors, responsivity indicates the efficiency with which the detector converts incident light into an electrical voltage:
where Vout is the output voltage generated under illumination. Measured in volts per watt (V/W), the parameter is crucial for assessing the sensitivity of voltage-based sensors, especially when the focus is on voltage response rather than current.
The response properties of infrared sensors, specifically the rise and fall times, are critical metrics that determine the sensor's ability to adapt to changes in infrared light intensity. Rise time is defined as the duration required for the sensor's output to increase from 10% to 90% of its peak following a sudden increase in light intensity. Conversely, fall time refers to the time it takes for the output to decrease from 90% back to 10% once the light source is removed. Short response times are indispensable in dynamic environments where rapid and precise detection of infrared signals is necessary. The capability is crucial across various applications, including thermal imaging, motion sensing, and real-time spectroscopy, where immediate response and recovery are required to perform effectively.
2.1.3. High-operating temperature infrared detectors
As for more practical applications, the development of high-operating temperature (HOT) detectors marks a significant technological advance[
where C is the Auger recombination coefficient, typically measured in cm6/s, a parameter specific to the material's electronic structure, and n represents the carrier concentration in cm−3.
In narrow-gap materials with higher carrier concentrations, Auger recombination significantly impacts the performance of high-sensitivity detectors. Recent strategies for achieving high-temperature infrared detectors include utilizing barrier structures like nBn, which help reduce generation−recombination leakage in the material, thus minimizing dark current production. Another innovative approach is through the concept of photon-trapping detectors, which help reduce dark current caused by carrier movement within the detector material by reducing the volume of detector material needed. These strategies not only enhance detector operational efficiency but also pave new paths for the practical application of high-temperature detectors.
In addition to suppressing Auger recombination, optical immersion techniques are employed to allow infrared optoelectronic devices to operate without cooling. Optical immersion involves placing the detector within a medium with a high refractive index, enhancing the concentration of incident light and effectively increasing the ratio of optical to electrical areas of the detector, thereby boosting photoelectric conversion efficiency and sensitivity. The technique minimizes the physical size of the detector needed, reduces costs, and refines the device architecture, thereby improving overall system performance.
Furthermore, new materials such as InAsSb and type-Ⅱ superlattices have demonstrated uncooled operational performance comparable to traditional thermal detectors with higher cutoff frequencies[
2.2. Photodetector arrays and image sensors
2.2.1. Resolution and fill factor
In the design of infrared image sensors, resolution and fill factor are crucial technical parameters that determine imaging performance. Resolution, measured in pixels per inch (PPI), indicates the sensor's ability to discern the smallest spatial details. High resolution is critical for applications requiring detailed imaging, such as precision medical imaging and remote sensing. Enhancing resolution involves reducing pixel size to increase the number of pixels per unit area, which can be mathematically expressed by the formula:
where W is the number of horizontal pixels, H is the number of vertical pixels, and L is the diagonal length of the planar sensor. The fill factor is defined as the proportion of the photosensitive area relative to the total pixel area. Increasing the photosensitive area within each pixel can improve the fill factor, thus enhancing the utilization rate of the array sensor. The formula for calculating the fill factor is:
where Spixel represents the effective sensing area of a pixel, which is the portion of the pixel capable of detecting light. Sgap refers to the area of the gap between two adjacent pixels. This gap area does not contribute to light detection and therefore counts as part of the non-sensitive region surrounding each pixel. Theoretically, enhancing resolution in the development of flexible infrared sensors, a coordinated effort to reduce pixel size and increase the fill factor is required. However, excessive miniaturization excessively can degrade light absorption and optical guide efficiency. It establishes crucial limits on minimizing pixel size and maximizing fill factor without compromising the overall performance of the sensor. The trade-off significantly restricts the potential for commercial application success. To navigate these challenges, researchers are actively exploring new semiconductor materials, micro-lens technologies, and enhancements to internal pixel structure design. These innovations aim to boost pixel density without sacrificing photoelectric conversion efficiency. Ultimately, such advancements ensure robust imaging performance and expand the application scope of the sensors, aligning technological development with commercial viability.
2.2.2. Classic photodetector array configurations
The operation of image sensor involves several key stages: photocurrent generation, pixel addressing, and optical signal mapping. The generation of photocurrent is foundational, relying on the structural configuration within each pixel to efficiently capture incident light and convert it into electrical signals. Additionally, pixel addressing, a vital step for imaging functionality, selects specific pixels within the array for signal readout. These arrays vary significantly in design and function. Image sensors are classified into three types based on the pixel architecture in the photodetector array: (1) photoconductor photodetector array, (2) photodiode photodetector array, and (3) phototransistor photodetector array[
Figure 2.(Color online) (a) Schematic illustration of a photoconductor photodetector array. (b) Schematic illustration of a photodiode photodetector array. (c) Schematic illustration of a phototransistor photodetector array.
Traditional photodetector arrays, including photoconductor, photodiode, and phototransistor arrays, form the backbone of optoelectrical imaging due to their reliability, straightforward manufacturing, and adaptability, which are highly valued in scientific research for customizable experiments. Despite these advantages, these arrays face significant challenges such as complex wiring, high noise susceptibility, and notable crosstalk, which can undermine their effectiveness in high-resolution or low-noise applications. Consequently, there is an urgent need to develop more advanced architectures in photodetector technology to enhance performance, reduce noise, and minimize crosstalk. This innovation drive aims to extend the capabilities of these sensors to meet and surpass the stringent requirements of contemporary imaging applications, pushing the boundaries of current technology to better accommodate demanding environments.
2.2.3. Advanced pixel architectures in infrared sensor arrays
Building on the fundamental understanding of classic photodetector arrays and their limitations, it is crucial to examine advanced pixel architectures that address these challenges and enhance infrared sensing capabilities. Passive pixel sensor (PPS) and active pixel sensor (APS) represent significant advancements in photodetector technology, overcoming traditional issues such as crosstalk and complex wiring. These enhanced functionalities not only improve image quality but also reduce noise, making these systems ideal for high-stakes applications where precision is paramount. PPS, optimized for integration on flexible substrates, suits wearable technology applications, while APS, with its sophisticated in-pixel amplification, is well-suited for high-performance commercial imaging systems.
2.2.3.1. Passive pixel sensor
A PPS includes an optical sensor paired with a single switching element per pixel[
Building on the foundational design of the PPS, Zalar and colleagues introduced a reverse diode array to each pixel, comprising a photodiode and a rectifying diode arranged in a "back-to-back" configuration[
However, despite these advantages, PPS configurations may still encounter wiring noise and crosstalk due to the minimal signal captured by each pixel, potentially leading to a lower signal-to-noise ratio (SNR). Metal−oxide−silicon (MOS) field-effect transistors and TFTs are typically employed as switching elements, critical for effective signal management within these sensors. While PPS systems offer benefits of simplicity and integration ease, their susceptibility to residual noise and crosstalk necessitates meticulous design to ensure optimized performance, particularly in applications that are less demanding or cost-sensitive.
2.2.3.2. Active pixel sensor
In contrast, an APS integrates an amplifier circuit alongside the optical sensor and switching element within each pixel. This setup allows for the direct amplification of the sensor signal at the pixel level, significantly enhancing the SNR and reducing issues related to wiring noise and crosstalk. APS technology is widely used in commercial imaging applications, especially in complementary metal oxide semiconductor (CMOS) image sensors, where high image quality is achieved through complex circuitry integrated directly into each pixel. Typical APS configurations include a reset switch, a select switch, and an amplification circuit, providing capabilities that surpass the basic light detection functionality of PPS systems.
Expanding upon these technological foundations, Wang and colleagues developed an innovative organic photodetector incorporating an organic light-dependent resistor, an organic resistor, and an organic field-effect transistor, collectively forming an organic photosensitive voltage divider[
Expanding on this groundwork, Kim and his team developed a flexible photodetector array utilizing an APS architecture, merging the advantages of organic and metal oxide materials[
These advancements in advanced architecture represent a significant leap forward, melding innovative design with functional applications to enhance the versatility of flexible infrared sensors. By seamlessly integrating complex circuitry such as the APS architecture, these developments not only push the boundaries of organic electronics but also set new benchmarks for the evolution of sensor technologies. Such innovations are crucial in applications demanding high resolution and sensitivity, where they effectively mitigate noise and signal degradation. APS is exceptionally advantageous for demanding applications that require high resolution and sensitivity, effectively addressing noise and signal degradation challenges inherent in simpler systems. The incorporation of complex circuitry within each pixel allows APS to deliver detailed and high-quality images, essential for sophisticated scientific research, high-end photography, and accurate surveillance systems.
3. Design of flexible and curved infrared sensors
3.1. Infrared-sensitive materials
Recent advancements in emerging materials have catalyzed significant breakthroughs in the field of flexible infrared detectors. These materials, compatible with flexible fabrication processes, exhibit superior photoelectric properties. They span various categories, including bulk inorganic semiconductors, organic and inorganic−organic hybrid semiconductors, and low-dimensional forms such as 2D, 1D, and 0D semiconductors.
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3.1.1. Bulk inorganic semiconductor
Bulk inorganic semiconductors refer to narrow bandgap 3D materials, specifically thin films or bulk inorganic materials with considerable thickness. The physical properties and performance of these materials are uniform throughout the bulk and are not significantly affected by quantum confinement effects. It includes traditional semiconductors such as Group Ⅳ (Si, Ge)[
Traditional thin film materials such as germanium, which are optimal for near-infrared applications due to their high carrier mobility, become less effective beyond 1.55 µm where their absorption coefficient significantly decreases. An et al. demonstrated a flexible titanium nitride/germanium tin (TiN/GeSn) photodetector that achieves enhanced performance through sub-bandgap absorption, extending its photodetection range[
Figure 3.(Color online) (a) Schematic illustration of the fabrication process for a TiN/GeSn heterojunction photodetector, and (b) corresponding optical photograph[45]. (c) Schematic illustration of epitaxial AlAs and InxAl1−xAs arrays directly grown on a GaAs substrate, and (d) corresponding SEM cross-sectional image[46].
Materials such as indium arsenide (InAs) and indium antimonide (InSb) are more suitable for mid-infrared applications due to their smaller bandgaps, which are essential for maintaining stability and efficiency. The lattice mismatches with GaAs substrates are approximately 7.2% for InAs and 14.6% for InSb, resulting in high threading dislocation densities in the epitaxial layers (
While bulk inorganic semiconductors have been the mainstay for commercial infrared detection, transitioning these materials to flexible applications poses significant challenges due to interface incompatibilities and the costs associated with complex manufacturing processes. Techniques like low-temperature deposition and transfer printing show promise for integrating these materials onto flexible substrates. These methods are likely to enhance the mechanical flexibility and photoelectric performance of the detectors, paving the way for the next generation of flexible electronic devices. In summary, while bulk inorganic semiconductors are currently the only commercialized materials for infrared detection, continuous material innovations and advancements in fabrication techniques are essential to expand their applications in flexible technologies.
3.1.2. Organic and hybrid semiconductors
Organic and hybrid semiconductors are capturing attention for their potential in flexible infrared detectors, prized for cost-effectiveness, ease of fabrication, and versatile physical properties[
Similar to many organic photovoltaic (OPV) devices, the active layers of organic infrared photodetectors typically feature a bulk heterojunction (BHJ) structure[
Building on the foundational concepts of bulk heterojunction structures, recent advancements, such as those made by Siegmund et al. have further pushed the boundaries of organic photodetection technology. They innovatively leveraged intermolecular charge transfer (CT) absorption enhanced by resonant optical microcavities for high-performance narrow-band near-infrared photodetection[
Figure 4.(Color online) (a) Schematic illustration of an infrared photodetector based on UCNPs and BHJ, with corresponding mechanism diagram. (b) Normalized absorbance spectra of DPPTT−Tin solution, resulting film, and UCNP upconversion fluorescence spectrum[57]. (c) Chemical structures of two narrow bandgap semiconductors, PBTT and PBTB. (d) and (e) Absorption spectra of PBTT and PBTB in solution and as fabricated films, respectively[58].
In the realm of infrared photodetection technology, traditional organic materials encounter performance bottlenecks, particularly in terms of efficiency and the range of detectable wavelengths. Addressing these challenges, Wei et al. pioneered the development of photodetectors based on narrow bandgap conjugated polymers, which exhibit superior photoresponse extending from the visible to infrared regions up to 2000 nm. Utilizing the Stille coupling method, they synthesized two novel polymers: poly(benzobisthiadiazolebithiophene-tellurophene) (PBTT) and poly(benzobisthiadiazolebithiophene-4,4'-dioctyloxy-[2,2'-bithiophene]) (PBTB), as showcased in
In recent years, organic−inorganic hybrid perovskites have emerged as a transformative force in optoelectronics, finding applications in devices ranging from solar cells and LEDs to lasers and photodetectors[
As advancements in organic and hybrid semiconductors continue, the scope and efficacy of flexible infrared photodetectors are set to expand. Despite the advantages of these materials, such as cost-effectiveness, straightforward processing, and room-temperature operation, they are primarily confined to the NIR and SWIR spectrums and struggle with environmental stability and longevity. The compatibility issues with fine lithography techniques also hinder the development of high-resolution devices. Future research should therefore prioritize the development of materials that not only exhibit broader spectral responses but also align with advanced fabrication processes, ensuring their integration into a wider array of applications.
3.1.3. Low-dimensional semiconductor
Advancing from organic and hybrid semiconductors, low-dimensional materials such as 2D, 1D and 0D materials are revolutionizing infrared photodetection[
Known for their exceptional mechanical flexibility and electrical properties, 2D infrared-sensitive materials are becoming pivotal in the development of flexible optoelectronic devices, especially in infrared photodetection[
Graphene, the first isolated 2D material, is renowned for its broad spectral response and high carrier mobility, absorbing light from ultraviolet to terahertz wavelengths[
However, despite the potential of TMDCs and other 2D materials, challenges remain in their practical application, particularly concerning large-scale production and the enhancement of photoelectric properties. Innovative approaches such as the non-destructive dispersion strategy developed by Velusamy et al. have shown promise. This strategy uses long-chain polymers to improve the flexibility and performance of TMDC films, significantly enhancing their photoelectric characteristics.
Figure 5.(Color online) (a) Schematic illustration of various 2D TMDs and end-functionalized polymers. (b) Absorbance spectra for a range of two-dimensional materials. (c) Schematic and optical photographs of a photodetector array composed of MoSe2 films exfoliated by PS−NH2, scale bars: (ⅰ) 6 mm; (ⅱ) 500 mm. (d) Schematic illustration of a flexible infrared detector using MoSe2−PS−NH2 composite films and its film morphologies, scale bars: (ⅲ and ⅳ) 500 nm. (e) Schematic illustration of a flexible infrared detector using MoSe2/MoS2−PS−NH2 composite films and its EDS mappings, the scale bar, 2 mm[84].
The 2D materials such as graphene, black phosphorus, and TMDCs have shown potential in the field of infrared photodetectors. However, their practical application still faces numerous challenges. For instance, the relatively low light absorption capabilities of monolayer graphene and black phosphorus—approximately 2.3% and 3%, respectively—limit their efficiency in photoelectric conversion without further optimization. Moreover, the technology for producing large-area, high-quality 2D materials remains underdeveloped, affecting the uniformity and reliability of material performance[
Quantum dots (QDs), zero-dimensional nanomaterials composed of semiconductor nanocrystals ranging from 1 to 10 nm, demonstrate enhanced photoelectric properties due to quantum size effects and confinement[
The efficiency of quantum dots in converting light to electricity benefits significantly from their high surface-to-volume ratio, which enhances light absorption and photosensitivity within the infrared range. These materials are commonly synthesized through cost-effective, low-temperature methods such as hot injection and cation exchange, facilitating scalable production. For instance, a notable development by Liu and colleagues involves a flexible PbS colloidal quantum dots (CQD) photodiode array designed for multispectral image fusion (
Figure 6.(Color online) (a) Schematic illustration of the PbS quantum dot photodiode structure accompanied by its cross-sectional SEM image, and (b) the corresponding energy level diagram. (c) Schematic of the integration of PbS quantum dots with polyimide[88]. (d) Absorption spectra of quantum dot solutions with and without polyimide after 24-h storage. The inset is the optical photograph of quantum dot solutions; the left without PI, and the right with PI[89]. (e) Schematic illustration of a device utilizing CQDs for the infrared-sensitive layer. (f) Schematic of mask imaging under infrared illumination[90].
Despite their outstanding photoelectric performance and adaptability to flexible substrates, which make them suitable for wearable electronics, quantum dot-based infrared detectors still face challenges such as limited spectral range and environmental stability issues, including heavy metal toxicity, and low carrier mobility. The low mobility in quantum dot-based detectors is primarily due to the quantum confinement effects, which restrict the movement of charge carriers within the small dimensions of the dots. Additionally, the hopping transport mechanism between dots is inherently less efficient than the band-like transport found in bulk materials. Future research should concentrate on developing narrower bandgap materials that are environmentally benign and stable, improving surface modification techniques to enhance carrier mobility, and advancing recycling methods to enhance the commercial viability of these technologies.
In the dynamic field of semiconductor technologies, quasi-1D semiconductors such as nanowires (NWs) and nanorods (NRs) are emerging as viable alternatives to their 2D and 0D counterparts[
Figure 7.(Color online) (a) Schematic illustration of one-dimensional polymer nanowires with donor−acceptor (D−A) core-shell heterojunction structure[92]. (b) Schematic illustration of a Ga−In2O3 nanowire phototransistor. (c) Performance comparison of Ilight/Idark ratios with similar devices[93]. (d) Morphologies of Te nanomeshes directly grown on various substrates[94].
In practical applications, where performance requirements are stringent, devices often rely on external amplification circuits to enhance light sensitivity and image recognition capabilities. However, these additions can increase power consumption and complicate integration and noise management. To combat this, Ran et al. introduced an infrared detection system employing gallium-doped indium oxide (In2O3) NWs configured in a top-gate field-effect transistor (FET) architecture (
To address the issues of uniformity and insufficient effective area in 1D materials, Liu et al. introduced a hybrid active layer comprising Ge QDs decorated on reduced graphene oxide fragments[
Given the unique attributes of 1D semiconductors and the emerging hybrid-dimensional structures, future research and development efforts should aim to refine synthesis and integration techniques. 1D materials, characterized by exceptional carrier transport and photoelectric conversion efficiencies, face challenges in uniformity and scalability in large-scale production. Hybrid-dimensional structures can effectively mitigate these issues, enhancing the functionality and applicability of these materials in advanced applications[
3.2. Fabrication
3.2.1. Post exfoliation and transfer
In the development of flexible electronics, particularly infrared photodetectors, molecular beam epitaxy (MBE) and similar technologies lay the groundwork by fabricating high-quality semiconductor materials[
For instance, the epitaxial lift−off (ELO) technique has been developed, enabling the integration of high-quality active layers onto flexible substrates. The process is vital for fabricating flexible and reliable optoelectronic devices. Woo and colleagues demonstrated the fabrication of a high-detection flexible InAs mid-infrared photodetector array using ELO[
Figure 8.(Color online) (a) Schematic illustration of the fabrication process for a flexible InAs photodetector, employing molecular beam epitaxy and epitaxial lift−off techniques. (b) Schematic diagram of the device with vertical stacking structure[47].
Further advancing this technology, Pan and colleagues have successfully grown and transferred HgCdTe (111) epitaxial thin films directly on a 2D transparent mica substrate through MBE and post exfoliation and transfer techniques[
Post exfoliation and transfer techniques have demonstrated considerable success in the large-scale transfer of van der Waals thin films, contributing significantly to the field of flexible electronics. The capability to fabricate extensive areas of high-quality films highlights the scalability and adaptability of these techniques for modern device applications. The recent work by Yang and colleagues exemplifies this success, showing the effective use of these techniques for growing 2.0 × 2.0 cm² Td-MoTe₂ van der Waals thin films directly on flexible mica substrates[
Despite the significant advancements in fabricating flexible infrared sensors through post-exfoliation and transfer techniques, several challenges persist. Key challenges in the fabrication of flexible infrared sensors include potential damage and contamination during the transfer process. These issues can severely compromise the integrity and performance of the thin films, reducing their quality and introducing complexities in the production process. Ongoing research and development are vital to refine these techniques and minimize both damage and contamination. Additionally, exploring alternative approaches, such as low-temperature vapor deposition, holds promise. Investigating these innovative deposition techniques is essential for fully realizing the potential of flexible infrared detectors and ensuring their successful commercialization across various applications.
3.2.2. Low temperature vapor deposition
Building upon the advancements in post exfoliation and transfer techniques, the field of flexible infrared sensors is increasingly turning towards innovative deposition methods that offer precise control over material properties at reduced temperatures. Low temperature vapor deposition, encompassing both physical vapor deposition (PVD) and chemical vapor deposition (CVD), represents a paradigm shift towards methods that allow for the deposition of thin films and advanced materials without the high thermal stress typically associated with traditional high-temperature processes[
PVD is a method that transitions materials from solid or liquid states to gases and deposits them onto substrates as thin films[
Demonstrating PVD's adaptability, Zhou et al. successfully developed stable and efficient infrared photoelectric sensors by depositing an Sb0.405Te0.595 film on a substrate pre-coated with a thin Sn layer, achieving broad spectral detection from the visible to MWIR range (405−4500 nm) (
Figure 9.(Color online) (a) Schematic illustration of the physical vapor deposition setup for depositing Sb2Te3. (b) Film morphology and composition after varying deposition times[103]. (c) SEM image of directly epitaxial Sb2Se3 films grown on mica substrates and (d) corresponding XRD spectra. (e) I−V curve comparisons for photodetectors fabricated from epitaxial and non-epitaxial Sb2Se3 films[44].
The versatility of PVD allows for the optimization of the deposited films' types, properties, and functionalities. Illustrating this adaptability, Wang et al. achieved a breakthrough by fabricating a mixed BHJ film through co-evaporation of DP-OMe and C60 using thermal deposition. This innovation notably improved the performance of NIR photodetectors[
While PVD demonstrates promising applications in the fabrication of advanced materials like topological semimetals, amorphous films, and hybrid materials, contributing to the development of fast-response, high-stability flexible photodetectors, it predominantly produces polycrystalline or amorphous structures[
CVD surpasses the limitations of PVD in depositing 2D infrared-sensitive materials, especially in crafting large-area high-quality films[
Expanding the range of materials and designs, CVD also allows for the deposition of 1D NWs. GaSb NWs, notable for their narrow direct bandgap of 0.726 eV and high hole mobility, are particularly effective for flexible NIR photodetectors due to their superior infrared response. Utilizing silver as a catalyst, Sa et al. achieved size-controlled synthesis of high-quality GaSb nanowires, which exhibit excellent electrical and mechanical flexibility and are compatible with CMOS processes, enhancing photodetector performance with a responsivity of 618 A/W and detectivity of 6.7 × 10¹⁰ Jones under 1550 nm laser illumination[
Further advancing CVD techniques, Hoang et al. optimized the process by lowering the operating temperature to approximately 150 °C using metal−organic CVD (MOCVD) (
Figure 10.(Color online) (a) Schematic illustration of the fabrication process for flexible electronic devices using metal−organic chemical vapor deposition. (b) Optical photograph and structural diagram of large-area MoS2 prepared on a flexible parylene-C substrate[109].
In the realm of arrayed devices, the majority of inorganic infrared-sensitive materials fabricated using low-temperature vapor deposition strategies are patterned through processes compatible with traditional photolithography, lift−off, and etching techniques. The compatibility simplifies the fabrication of arrayed devices significantly. For materials that are not compatible with conventional patterning strategies, an alternative approach involves depositing an entire photosensitive layer directly, followed by a sacrificial protective layer. This layering facilitates the subsequent removal of excess active material using etching techniques. The final device patterning is achieved by removing the sacrificial layer, thus preparing the patterned materials and devices for integration.
Low-temperature vapor deposition techniques, such as PVD and CVD, are pivotal in the development of flexible and smart infrared sensors. These methods facilitate the deposition of inorganic, infrared-sensitive materials onto substrates that cannot endure high temperatures, preserving both their mechanical and structural integrity. Additionally, they ensure compatibility with established semiconductor processes like photolithography and etching, which improves integration into existing manufacturing workflows and enhances both scalability and efficiency. Despite these advantages, the techniques require costly equipment and must operate under stringent vacuum conditions, limiting the diversity of applicable materials and complicating the production process. This restricts their use in cost-sensitive markets. Consequently, exploring deposition technologies that are both more versatile and cost-effective, while accommodating a wider range of materials, is a crucial research direction. Such advancements could significantly benefit the development of the next generation of flexible electronic devices, where cost efficiency and material diversity are essential.
3.2.3. Low temperature solution processing techniques
Low temperature solution processing techniques such as spin coating, doctor blading, roll-to-roll coating, dip coating, transfer printing, and inkjet printing present a cost-effective and scalable method for fabricating functional films on extensive flexible substrates[
Figure 11.(Color online) (a) Process diagram for the fabrication of PbS and ZnO quantum dot heterostructure via spin-coating and (b) schematic illustration of the completed device. (c) Absorption spectra of PbS, ZnO, and PbS/ZnO films. (d) I−V curves of the PbS/ZnO quantum dot heterojunction photodetector under various light intensities[112]. (e) Process diagram for fabricating flexible NIR photodetectors using all-template printing. (f) I−V curves at different radii of curvature[114].
Traditional coating techniques such as spin coating and doctor blading are not directly capable of fabricating patterned material arrays[
In conclusion, low temperature solution processing techniques present a highly efficient and economical approach for the production of functional films on large-area flexible substrates[
3.2.4. Composition engineering
Composition engineering focuses on optimizing photoelectric performance and mechanical flexibility by modifying the composition and structure of materials[
Doping is a prevalent method for adjusting material conductivity and enhancing light absorption characteristics. Xia and colleagues have developed two-dimensional high electron-donating central core acceptors, YZ and YZ1 (
Figure 12.(Color online) (a) Chemical structure diagrams of YZ and YZ1 and (b) PCE-10. (c) Absorption spectra of YZ, YZ1, and PCE-10 films. (d) Energy level and structural diagrams of the corresponding photodiode[118]. (e) Mu−tau product for spray-coated FAPbI3 and PEA2FA3Pb4I13 films. (f) Charge distribution across the PEA2FA3Pb4I13 film at different wavelengths, modeled from diffusion lengths and absorption spectra. (g) Normalized external quantum efficiency responses of perovskite photodetectors with varying halide compositions[119].
The appropriate combination of materials by enhancing device stability and reliability across diverse environments is crucial for commercial applications. Composition engineering, through subtle adjustments in material interactions and properties, not only advances the development of novel flexible photodetectors but also opens new possibilities for the design and realization of future high-performance flexible electronic devices.
3.2.5. Interface passivation
Interface engineering concentrates on refining the interaction between materials, substrates, and electrodes to boost the performance and durability of flexible infrared photodetectors. Key strategies such as surface treatments and the incorporation of specialized interface layers significantly improve interface quality, decrease defects, and enhance carrier transport efficiency[
In the realm of solution processing, especially when applying spin-coating techniques to hydrophobic flexible substrates, challenges such as uneven distribution, weak adhesion, augmented interface defects, and diminished environmental stability are common. The problems often result from poor compatibility at the material−substrate interface, which adversely affects device performance and durability. To reduce these challenges, techniques such as plasma treatment, UV irradiation, and chemical modification are used to optimize the substrate's hydrophilicity, improve adhesion, and reduce interface defects, thus enhancing the device's overall photoelectric efficiency and environmental resilience. Moreover, introducing a passivation layer at the interface can effectively diminish these defect states. For example, employing chemical treatments or depositing thin layers of organic or inorganic materials can seal off dangling bonds or other defect states at the interface, reducing carrier recombination and boosting the device's photoelectric performance. An illustration of the effect is seen in the response times of carbon nanotube (CNT) structures. On SiO2 substrates, the response time is about 40 ms, which is considerably better compared to the 1200 ms on PMMA substrates[
Interface engineering, this field also encompasses strategies for interface modification and passivation, each aimed at amplifying device performance. Interface modification frequently involves chemically introducing functional molecules to the material's surface to increase interface transmission efficiency. Additionally, interface passivation entails adding layers that seal defects and hinder non-radiative carrier recombination, thereby improving photoelectric conversion efficiency and stability. For instance, Jang et al. utilized an alcohol-soluble tetrakis(phenylethynyl)benzene unit with sulfonate chains as a passivation layer to address oxygen vacancies in ZnO, effectively enhancing the efficiency of organic photodetectors. The innovation establishes a foundation for further research and underscores the critical role of passivation layers in advancing semiconductor performance[
In conclusion, by consistently enhancing interface characteristics and implementing effective passivation strategies, substantial progress can be achieved in the development and commercial deployment of flexible infrared photodetectors, especially in vital areas such as environmental monitoring and health diagnostics.
3.2.6. Heterojunction structures optimization
Optimization of heterojunction structures is pivotal in enhancing the interface structures between different materials to boost device performance. In photodetectors, heterojunctions play a key role as they efficiently separate and transport photogenerated carriers, thus minimizing carrier recombination and enhancing photoelectric conversion efficiency[
Figure 13.(Color online) (a) Schematic illustration of the device structure and working mechanism for a SWCNT/graphene and MoS2 dual heterojunction and (b) corresponding optical photograph. (c) Schematic of the fabrication process for the SWCNT/graphene and MoS2 dual heterojunction photodetector[125].
Further strategies include constructing multidimensional heterostructures that combine materials of various dimensions. Integrating 0D, 1D, 2D, and 3D materials enhances photodetection across an extended spectral range and significantly improves the mechanical flexibility and system integration of the devices[
The optimization of heterojunction structures focuses on enhancing the intrinsic performance of materials and improving device functionality through efficient interface design and the integration of multidimensional materials. The comprehensive approach significantly elevates the photoelectric conversion efficiency and broadens the application spectrum of the devices. Such strategies are integral to the progress of cutting-edge technologies, including flexible photodetectors, playing a crucial role in pushing the envelope in fields such as environmental monitoring and health diagnostics.
3.3. Design
Device integration strategies are essential for achieving high performance and reliability in developing flexible infrared photodetectors. The strategies, which include flexible design techniques and integration technologies, ensure both the mechanical flexibility and photoelectric performance of the devices, expanding their applicability in real-world scenarios. The foundation of deploying flexible infrared photodetectors lies in the implementation of flexible design technologies. Optimizing device architecture and material selection, the technologies, including techniques for flexible substrate, electrodes design and integrated flexible structural design, are pivotal in realizing high-performance flexible infrared detectors.
3.3.1. Flexible substrates design
As the cornerstone of flexible design technologies, flexible substrate design is paramount for maintaining device functionality under mechanical stress. Traditional rigid substrates, such as silicon, provide excellent electrical performance but do not offer the flexibility required for applications that necessitate bending and adaptability. Therefore, the shift towards flexible materials is imperative to overcome these limitations and enhance device adaptability and practicality. Notably, Park et al. have advanced significantly in this area by employing ultra-thin, 3 µm thick parylene films as substrates. The substrates demonstrate unprecedented operational stability even under severe mechanical deformations, including bending radii smaller than 3 µm and after enduring more than 1000 bending cycles[
As the demand for wearable devices and flexible electronics continues to grow, photodetection technologies that perform well under various mechanical stresses are increasingly necessary. Wang et al. introduced ultra-flexible organic photovoltaic devices based on solution-processed TPU substrates that can be wrapped around a hair with a diameter of 50 µm (
Figure 14.(Color online) Schematic illustrations of the device on a stretchable substrate in (a) bent and (b) stretched configurations[130]. (c) Schematic of the electrode fabrication process and flexible photodetector using direct writing with a pencil and Chinese brush[135].
Currently, a variety of polymeric materials are employed as flexible substrates in the development of infrared photodetectors, including polyimide (PI)[
The strategic selection and design of these materials are critical in advancing flexible infrared photodetector technologies. By optimizing the choice and configuration of flexible electrodes and substrates, it is possible to significantly enhance the mechanical flexibility and photoelectric performance of these devices. Such advancements promote the broader application of flexible infrared photodetectors in various practical settings.
3.3.2. Flexible electrodes technologies
Traditional electrodes, such as gold and silver along with their derivatives like thin films, nanowires, and nanoparticle networks, are widely used due to their excellent conductivity and mechanical flexibility[
Moreover, transparent electrodes, crucial for flexible and stretchable applications, must maintain excellent conductivity without impeding light transmission. Traditional options like indium tin oxide (ITO) and fluorine-doped tin oxide (FTO) offer high transparency but suffer from brittleness, limiting their use in applications demanding ultra-flexibility. Conductive polymers such as PEDOT provide a durable and cost-effective alternative, facilitating large-scale application on flexible substrates through solution processing techniques, which is ideal for mass production. For instance, research by Zhu et al. has led to the development of a novel flexible broadband photodetector using a solution-processed PEDOT film treated with formamidinium iodide (FAI) as a transparent electrode. This configuration achieves high transparency across the 300 to 7000 nm range and excellent conductivity. Incorporating a dual-layer film of perovskite and PbSe QDs as the photoactive layer allows the photodetector’s spectral response to extend into the infrared region. At room temperature, the device maintains impressive photo-response performance, rapid response times, and superior flexibility, illustrating the potential of transparent polymer electrodes in next-generation flexible photodetectors and paving new paths for electrode engineering.
In scenarios where electrode materials form heterojunctions with photosensitive materials, the choice of electrode is crucial. Ti3C2 MXene electrodes, for example, exhibit superior transparency and conductivity compared to traditional Au electrodes. The electrodes form a van der Waals heterostructure with Te microplates, markedly optimizing NIR photodetection efficiency. Under 1064 nm laser illumination, Ti3C2−Te photodetectors achieve a switch ratio seven orders of magnitude higher than Au−Te-based detectors, reaching 9.51 × 107 and significantly boosting photo-response performance. With 63% transparency in the 500−1000 nm wavelength range, the electrodes show great promise for wearable optoelectronic devices[
Cost considerations are paramount in advancing the commercial viability of infrared photodetectors. One innovative approach involves utilizing graphite electrodes deposited by pencil drawing, combined with liquid-exfoliated Bi2Se3 nanoplates as the photosensitive material. The design, depicted in
3.3.3. Integrated flexible structural design
In the evolving field of flexible infrared sensors, integrating flexible substrates and electrode technologies has partially enhanced the wearability and flexibility of devices. However, these technologies alone often fall short in applications requiring adaptation to dynamic and complex shapes. Therefore, comprehensive flexible structural design strategies are pivotal for fully realizing device flexibility to effectively address complex application environments. This encompasses both flexible optoelectronic devices and stretchable optoelectronic devices.
For flexible optoelectronic devices, it's crucial to account for various mechanical stresses encountered during actual usage while ensuring the stability of electronic and optoelectronic functions. The bending stiffness (D) of a device, which significantly affects its flexibility, can be calculated using the equation[
where E represents Young's modulus, t is the thickness of the device, and v is the material's Poisson's ratio. The formula illustrates that reducing the thickness of the device significantly decreases its bending stiffness, thereby enhancing its flexibility. The adjustment is vital for applications that require sensors to conform closely to varied surfaces without compromising functionality. This involves optimizing flexibility and durability by managing the device's bending stiffness and Young's modulus. Since the application scenarios for flexible infrared photodetectors may involve complex surfaces and dynamic environments, excessively thin films are prone to damage due to stress. Therefore, the final thickness of flexible optoelectronic devices must be carefully considered to facilitate their integration into flexible infrared detection systems.
In the design of flexible and smart infrared sensors, the selection of materials with low Young's moduli, such as flexible polymers, plays a crucial role. Specifically, the formula for Young's modulus is:
It explains the mechanical dynamics where F is the applied force, A0 is the initial cross-sectional area, and ΔL and L0 are the change in length and the original length of the device, respectively. Using materials with low stiffness ensures that the sensors remain flexible and functional under mechanical stress, adapting seamlessly to the contours of the various surfaces without significant damage. In the realm of flexible infrared sensors, ensuring the right material properties is paramount. A Young's modulus that is too low can leave sensors overly soft, thereby undermining their mechanical stability and reducing their lifespan. It is vital, therefore, to establish a balance between flexibility and mechanical strength during the design process. This balance ensures that the sensors are not only effective in their function but also durable and reliable over time. By optimizing material properties and sensor design, developers can create devices that meet both performance and longevity standards crucial for advanced applications.
In situations where repeated mechanical movements cause flexible device failure, stretchable devices that adjust to dynamic changes significantly improve user experience[
Kim and colleagues have significantly enhanced the performance of stretchable devices by introducing island−bridge structures combined with single-crystalline silicon nanomaterials and non-coplanar mesh designs. These designs allow circuits to withstand up to 140% linear stretching while maintaining high electron mobility, mechanical reliability, and electrical performance, opening new possibilities for biomedical devices and wearable technologies[
The soft material strategy utilizes intrinsically stretchable materials, facilitating mechanical property adjustments suitable for developing stretchable optoelectronic devices. The pre-stretching technique involves pre-stretching the stretchable substrate before depositing conductive materials, enhancing the materials' stretch tolerance in actual applications. However, in intrinsically stretchable devices, mismatches in mechanical stiffness between materials, layers, and device units pose major challenges, with interface control determining device characteristics and stretchability levels. Gu et al. have successfully developed multi-layered gradient-assembled polyurethane (GAP) conductors incorporating gold nanoparticles. This structure not only enhances conductivity under extreme mechanical strains (up to 300%) but also supports the development of high-performance stretchable lithium-ion batteries. Furthermore, the hierarchical nano-composite structure of GAP accelerates the rapid manufacturing of advanced energy storage devices, demonstrating great potential in adjusting mechanical properties for biomedical optoelectronic device development. Through innovative multi-layered interface design, not only is the performance and durability of stretchable electronic devices enhanced, but new possibilities are also opened for the further development of wearable technologies and biomedical devices[
At the macroscopic level, the focus in developing stretchable infrared sensors is on the comprehensive integration of device components and electrical connections. The design incorporates interconnect structures capable of withstanding high mechanical strains, optimizing the interface between individual devices and their substrates. This advanced multi-level interface design significantly enhances the performance and durability of stretchable electronic devices, paving the way for novel applications in wearable technology and biomedical devices. Recently, the adoption of low-melting-point liquid metals has become prevalent due to their exceptional stretchability. These metals effectively resolve the modulus mismatch between rigid components and flexible substrates through their inherent fluidity and malleability. Under pressure, they naturally deform to fill gaps, achieving seamless mechanical bonding. Their high conductivity ensures that electronic functions are maintained effectively, even when substrates are bent or stretched. This property is particularly crucial for wearable and bioelectronic devices that demand high flexibility and stable electrical connections. In a notable study, Zhuang et al. developed an innovative three-dimensional integrated electronic skin (P3D-eskin) that merges high-density inorganic electronic components with a stretchable organic fiber substrate, SBS. This electronic skin utilizes multi-layer EGaIn liquid metal circuits and hybrid liquid metal solder to create a soft, stretchable, and breathable structure that diverges significantly from traditional rigid circuit boards. It supports continuous system-level functions such as data acquisition, signal processing, intervention, and wireless communication. Additionally, its high breathability and moisture permeability effectively prevent skin inflammation during prolonged contact, maintaining stable electrical connections even under extreme strains (up to 1500%). In comparison to PDMS-based electronic skin, P3D-eskin shows a reduction in thickness and rigidity by approximately 54% and 60%, respectively, demonstrating enhanced system-level integration and functionality[
The above design strategies from flexible and stretchable electronics are equally applicable to infrared photodetectors. Integrated flexible structural designs not only enhance the flexibility of these devices but also ensure performance stability and extended operational life through precise adjustments in material bending stiffness and Young's modulus. These universal design principles provide effective guidance for infrared photodetectors, enabling them to maintain functional integrity while adapting to the challenges of complex operational environments.
3.4. Integration
System-level integration technologies, encompassing 3D and multifunctional integration, significantly enhance both the diversity and performance of devices, setting trends for next-generation high-performance flexible electronics. The two complementary technologies optimize spatial layouts, increase the density of sensors, and expand their functional scope. The combined effect of the technologies boosts device performance and versatility, shaping the developmental trends of advanced flexible electronics.
3.4.1. Three-dimensional integration technologies
3D integration transcends the constraints of traditional in-plane integration, which is limited by physical and technological challenges, by effectively utilizing vertical space. The approach is pivotal for the development of flexible infrared photodetectors, enabling the vertical stacking and interconnection of multiple electronic components[
Figure 15.(Color online) Schematic illustration of a 3D integration strategy for (a) integrated sensor system[156] and (b) multilayer two-dimensional material integration[157]. (c) Schematic illustration of a multifunctional integration strategy for full-color recognition[162].
The utilization of 3D integration extends beyond enhancing pixel density, enabling innovative applications in photodetector design. Utilizing Ⅲ−Ⅴ semiconductors, Wang et al. formed multilayer structures on GaAs substrates using MOCVD technology. The process included AlAs sacrificial layers and quantum well (QW) functional layers. In manufacturing, etching the AlAs layer released stress, causing planar nanofilms to spontaneously curl into tubular structures, thus enhancing the photoresponse of QW infrared photodetector without external optical coupling. This innovative structure optimizes light coupling and photoelectric conversion efficiency, achieving omnidirectional detection and broad coupling efficiency over wide incident angles. By adjusting the number of coils in curled QW infrared photodetector, precise control over photocurrent and responsiveness is achieved, thus enhancing device performance. The example highlights the potential of 3D self-assembly technology in improving nanofilm functionality and photoelectric conversion efficiency, offering new pathways for the development of advanced photodetectors and related devices[
The 3D integration technologies substantially increase the functional density and performance of flexible infrared photodetectors. The method not only achieves device miniaturization but also broadens the scope for deploying photodetectors in diverse applications, thereby driving the technological advancement of high-performance flexible electronic devices. Additionally, 3D integration establishes a robust basis for advancing multifunctional integration technologies.
3.4.2. Multifunctional integration technologies
Benefiting from the advancements in 3D integration, multifunctional integration technologies enable the incorporation of various sensors and functional modules within a single system. The integration significantly broadens the application spectrum of flexible infrared photodetectors, especially in sectors such as medical diagnostics, environmental monitoring, and smart manufacturing. For example, the simultaneous monitoring of multiple physiological or environmental parameters significantly improves device efficiency and intelligence. In medical applications, integrating temperature sensors, heart rate monitors, and blood oxygen saturation sensors into a single flexible device simplifies the architecture while enhancing the accuracy and timeliness of data collection.
Zhu et al. have pioneered a skin-like NIR-Ⅱ photodetector and array featuring a simple bilayer structure composed of highly conductive MXene (Ti3C2Tx) and photosensitive PbS QDs. The configuration effectively promotes the separation of photogenerated carriers at the bilayer interface and ensures efficient transport between spatially separated layers. The robust interfacial bonding between the MXene and PbS QDs significantly improves both the photoelectric performance and mechanical stability of the device, demonstrating a high responsivity (1000 mA/W), rapid light response, and excellent mechanical stability, with performance retention exceeding 95% after 500 bending cycles. The device's design not only caters to the fabrication of various practical high-performance flexible wireless photodetection systems but also supports comprehensive applications such as optical communication, NIR-Ⅱ imaging, and proximity sensing[
Despite the promising prospects of multifunctional integration technologies, challenges persist in integrating multiple sensors on a flexible substrate without interference while maintaining high sensitivity and rapid response capabilities. Shen et al. developed a flexible 1T1R (one transistor-one resistor) photodetector based on a 2D Sb2Se3 film, covering a broad detection range from visible light to NIR. Employing low-temperature PECVD, the 2D Sb2Se3 film was directly deposited in the sensing area to achieve a flexible 1T1R structure. The design maintains high stability and functionality under various bending states, significantly enhancing the photoresponse compared to traditional 1R structures. This demonstrates the potential of multifunctional integration technologies in non-volatile memory and integrated computing devices, which often employ the 1T1R structure[
Furthermore, traditional full-color photodetectors, which rely on complex color filters and interferometric optical components, face limitations that hinder their widespread application. To overcome these barriers, Kim et al. developed a novel 2D pixelized full-color photodetector that integrates different-sized colloidal QDs (e.g., PbS, CdSe, CdS) with amorphous indium gallium zinc oxide semiconductors at temperatures below 150 °C using a monolithic integration technique (
As multifunctional integration technologies continue to evolve, future research should focus on optimizing interconnection technologies and managing interfaces to enhance signal decoupling and prevent interference. These improvements are crucial for developing wearable health monitors and advanced environmental sensing networks, and for expanding smart sensors into new application domains[
3.5. Applications
Flexible infrared photodetectors have evolved from focusing solely on physical flexibility to meeting specific functional requirements. Innovations in materials, manufacturing, and design have enabled the expansion of these detectors into new applications such as wearable health monitoring and biomimetic curved imaging, while also suggesting potential for further technological advancements and broader applications.
3.5.1. Wearables and health monitoring
Wearable devices and health monitoring present unique demands for flexible infrared photodetectors, which are ideally suited for real-time physiological parameter monitoring due to their lightweight, flexibility, and low power consumption. These detectors utilize non-invasive, high-sensitivity, and broad spectral response capabilities to monitor key physiological parameters such as heart rate, respiratory rate, and body temperature. When integrated into smartwatches and medical patches, these sensors deliver accurate physiological data across various activity states, ensuring conformity to human contours for a comfortable wearing experience[
A cornerstone technology, photoplethysmography (PPG), employs optical methods to detect volumetric changes in blood flow within arteries over time, extracting critical parameters like heart rate, heart rate variability, and blood oxygen saturation. PPG signals are captured by illuminating the subcutaneous tissue with light at green, red, or NIR wavelengths and detecting the transmitted or reflected light with photodetectors. The sensors convert light absorption changes from blood volume fluctuations into electrical signals to produce PPG waveforms and extract physiological parameters. In the field of wearable health monitoring, Liang et al. have developed a new large-area flexible CQD photodiode that significantly enhances photodetector performance. Incorporating PI into the CQD ink enhanced the passivation, durability, and morphological quality of the ink, resulting in a photodiode with low dark current, high uniformity, stable performance, and detectivity surpassing 1013 Jones. The technology's implementation in wearable PPG signal measurement under ambient light conditions using lower power consumption and cost has demonstrated accurate heart rate detection under everyday lighting conditions, validating its practicality and efficiency for real-time health monitoring (
Figure 16.(Color online) (a) Schematic illustration of a flexible photodetector for detecting PPG signals on the wrist[167]. (b) Schematic illustration of a NIR photodetector designed for remote health monitoring. (c) Schematic illustration of a photodetector array for NIR biomimetic curved imaging[93].
The demand for remote measurement of vital signs such as heart rate and respiratory rate presents significant challenges in non-invasive health monitoring. The challenges necessitate large-field, easily integrable, and inconspicuous sensors, such as large-area thin-film photodiodes, which must distinguish faint light signals from background interference over long distances. Ollearo et al. have developed a solution-processed film photodiode based on a tandem perovskite-organic structure specifically designed for remote non-invasive health monitoring. The device's extremely high NIR responsivity and superior optical noise filtering capability allow the device to effectively distinguish faint light signals from background noise, particularly suited for long-distance monitoring of heart rate and respiratory rate. The active layer, produced by spin-coating and paired with a transparent ITO/poly[di-(4-phenyl)(2,4,6-trimethylphenyl)amine] front electrode and a reflective back electrode, demonstrates high stability (over 8 h) and exceptional quantum efficiency (over 200%), significantly surpassing traditional silicon-based sensors. The tandem photodiode configuration, similar to a solar cell but with lower dark currents and a broader dynamic range, maximizes patient comfort and ensures the accuracy of monitoring data in hospital beds and other scenarios through wireless methods (
Liu and colleagues have expanded the scope of wearable health monitoring devices to include mid and far-infrared spectra through the development of a flexible photodetector utilizing the heat-effect. The device combines monolayer graphene with heterogeneous metal electrodes, achieving an ultra-broadband response that spans from ultraviolet to millimeter waves. Designed for flexibility, it conforms well to human skin, making it suitable for extended wear and continuous monitoring. Additionally, this photodetector simplifies the traditionally complex integration process required for terahertz and millimeter wave detectors, enhancing its practicality for wearable technologies. In field tests, the device successfully conformed to a simulated human wrist, demonstrating its capability to image shielded objects and various materials across a wide spectrum. The successful deployment of this technology in practical scenarios underscores its potential to transform health monitoring and personal medical devices, aligning with the ongoing trend of integrating advanced technology into wearable health solutions[
The integration of cutting-edge technologies into wearable health solutions is transforming the field of health monitoring and personal medical devices. Flexible infrared photodetectors have evolved beyond basic blood oxygen saturation monitoring to become essential components in smart apparel and electronic skin. These detectors enhance the real-time tracking of vital signs such as heart rate and body temperature. Advances in material science and nanotechnology are improving the functionality of these detectors, broadening their use from routine health tracking to full-scale medical diagnostics. Such developments are poised to significantly enhance health insights and improve patient care.
3.5.2. Biomimetic vision
Human eyes, a highly optimized optical systems, capture and process light signals through their spherical globes and curved retinas[
Significant advancements in flexible infrared curved imaging sensors have been made, with pioneering work by Tang et al. demonstrating the use of flexible CQD photovoltaic detectors. The detectors, made from HgTe CQDs, possess excellent mechanical flexibility and rapid response capabilities, crucial for effective curved imaging. Integration of Fabry−Perot resonators within the detectors has further enhanced light absorption capabilities, achieving a peak detection rate of 7.5 × 1010 Jones at room temperature, and presenting new prospects for developing high-resolution infrared electronic eyes[
Furthermore, techniques such as ultrathin design, origami/kirigami design, island−bridge structure, fractal web structure, and in situ growth of nanowires are common strategies employed for achieving curved surfaces in biomimetic imaging systems[
Figure 17.(Color online) Schematic illustrations of curved photodetectors fabricated using various strategies (a) ultrathin substrate design[150], (b) origami/kirigami design, scale bar: 1 mm[175], (c) island−bridge structure[176], (d) fractal web structure[177], and (e) in situ growth of nanowires[178].
Biomimetic vision sensor based on flexible and curved photodetector arrays with low aberration, wide FOV, and potentially reduced size and weight, offering substantial advances in the field of robotics and machine vision. Future research will focus on further optimizing these technologies, enhancing signal decoupling, and preventing interference to address the complexity and stability challenges introduced by the added functional modules. These improvements will facilitate the development of wearable health monitors and advanced environmental sensing networks, expanding smart technologies into new application areas.
Flexible optoelectronic sensors are vital in dynamic environments, enduring various stresses to maintain function. High bending stresses can break the photosensitive layer, reducing light absorption. Damage to the transport layer and interfaces impairs carrier transport and charge collection, while even slight deformations may worsen phonon scattering and defect mechanisms, complicating carrier transport control and dark current suppression. Therefore, selecting and optimizing materials with excellent photoelectric properties and flexibility is crucial. The reliance on low-temperature processes for flexible substrates demands balancing photoelectric properties with defect management. Defects like irregular atomic configurations and high defect state densities severely affect properties such as carrier mobility and lifespan, challenging power reduction and control over photoconductive effects. Moreover, integration strategies face substantial hurdles in material compatibility, interface quality, and 3D stacking, requiring meticulous design of isolation layers and shielding to ensure system reliability. Additionally, multifunctional sensor integration tackles signal decoupling and noise management, using advanced processing to maintain accuracy and stability. Overall, developing high-performance flexible infrared sensors involves a systematic integration of material selection, fabrication, and integration strategies to effectively navigate these technological challenges.
4. Conclusion and perspective
4.1. Emerging trends in flexible infrared sensors
4.1.1. Performance elevation
Comprehensive optimization towards SWaP3 is crucial for the next generation optoelectronic sensors. While flexible infrared photodetectors have shown potential across various applications, performance constraints—especially critical metrics like dark current, signal-to-noise ratio, response speed, and their integration with flexible ROIC—remain to be addressed[
First, the overall performance of flexible infrared detectors based on narrow bandgap materials are to be improved. These materials enhance optical absorption capabilities but also pose challenges due to their lower bandgaps, resulting in higher dark currents. In dark environments, these materials facilitate thermal excitation of carriers from the valence to the conduction band, generating undesired currents. The dark current Id can be described by the following equation:
where Eg represents the bandgap energy, T is the absolute temperature, k is the Boltzmann constant, and A is a constant dependent on material and device architecture. The equation quantitatively illustrates how dark current increases with decreasing bandgap energy and rising temperature, offering a theoretical basis for material selection and device architecture optimization to mitigate dark current.
To delve deeper into carrier dynamics, the thermionic emission equation further elucidates how carriers are thermally excited to the conduction band under narrow bandgap conditions:
Here, ΦB represents the barrier height. The equation is pivotal not only for enhancing the understanding of dark current mechanisms but also for dissecting the influence of material properties on carrier dynamics. Detailed analysis of these parameters allows for the optimization of infrared detector design.
Moreover, narrow bandgap materials are more susceptible to thermal excitation mechanisms, leading to higher dark currents. The increase in dark current is closely associated with non-radiative recombination processes, which are particularly significant in narrow bandgap semiconductors. Non-radiative recombination occurs when carriers recombine without photon emission, influenced primarily by internal defects such as phonons (lattice vibrations), thermionic effects, and other lattice structural defects (e.g., dislocations and impurities). These defects act as trap centers, capturing carriers and thus increasing the probability of non-radiative recombination, which in turn elevates dark current. Given the narrower band structure, electrons are more susceptible to phonon interactions as they can participate in scattering processes at lower energy states. Furthermore, the higher carrier generation rate in narrow bandgap materials makes them more sensitive to internal defects. The heat generated by non-radiative recombination raises device temperatures, thereby increasing the number of thermally excited carriers and further enhancing dark current. To mitigate the effects of poor carrier separation caused by non-radiative recombination, an increase in external electric field strength is necessary, although this also leads to an increase in dark current.
Cooling operations form a key optimization strategy for photonic-type infrared detectors based on narrow bandgap materials. By lowering operational temperatures, the temperature-dependent equation for dark current significantly reduces the number of thermally excited carriers, effectively reducing dark current. The measure not only decreases thermally excited carriers but also improves performance by reducing the non-radiative recombination rate described by SRH theory. Additionally, cooling helps alleviate non-radiative recombination caused by phonons and internal defects, further controlling dark current. Lower temperature operations also enhance the signal-to-noise ratio and response speed by increasing carrier mobility and reducing noise levels, thereby optimizing detector performance in low-light conditions and enhancing their potential for high-performance applications such as security surveillance, medical imaging, and environmental monitoring.
In addition to cooling strategies, the integration of multilayer heterostructure designs and high-purity semiconductor materials, combined with high-temperature annealing and purification processes, effectively controls carrier movement in dark conditions, reduces the incidence of defects and impurities, and minimizes non-radiative recombination and trap release, thereby comprehensively enhancing the performance of flexible infrared detectors. For instance, the p−i−n photodiode structure plays a critical role in controlling dark current through the strategic setting of low doping concentrations in the intrinsic (i) region. The design effectively broadens the depletion zone, significantly reducing dark current. In this configuration, the p-type and n-type semiconductor layers are typically crafted from wide bandgap materials, serving as barriers to prevent carrier diffusion into the absorptive layer, thereby not contributing to the dark current. When an appropriate reverse bias is applied, the low-doped i-region can be fully depleted, essentially devoid of free carriers, which substantially lowers dark current. Additionally, dark current in p−i−n structures displays a marked temperature dependency, increasing with temperature as intrinsic carrier concentration rises. The characteristic allows p−i−n structures to maintain low dark currents while delivering high-performance photo-detection, making them particularly suitable for precision optical detection and imaging systems that require high sensitivity and low power consumption. For a p−i−n photodiode, the dark current density can be defined by the following formula[
In the expression, tdep denotes the width of the depletion zone, τSRH represents the Shockley−Read−Hall lifetime. The dark current associated with this region shows a dependency on temperature, as indicated by the intrinsic carrier concentration ni.
The substantial breakthroughs achieved in optimizing the SWaP3 of flexible infrared sensors have not only enhanced sensor performance but also expanded their potential for high-performance applications, meeting the modern technological demand for efficient, low-power, and highly adaptable devices. Size and weight optimizations directly enhance the portability and applicability of the sensors, necessitating the development of new micro- and nano-manufacturing techniques to achieve miniaturization and lightweight design. This involves synthesizing and processing new materials, and precisely controlling and integrating nano-scale structures. Cost control is critical for the widespread adoption of flexible infrared sensor technology, requiring efforts at every stage from material selection and manufacturing processes to device integration, exploring cost-effective alternative materials, and simplifying production processes. Power consumption optimization is crucial for enhancing system efficiency and extending lifespan, making the development of intelligent power management and adaptive energy demand control technologies an effective strategy for reducing power usage. Despite these advancements, current technology and material development levels have not yet fully met the high standards for commercialization, making achieving a comprehensive commercial breakthrough a long-term goal. This requires researchers to conduct in-depth studies and interdisciplinary collaborations in fields such as materials science, nanotechnology, optoelectronics, and integrated circuit design.
4.1.2. Smart integrated array sensors
Moreover, with the rapid increase in pixel density and the integration of multifunctional sensors within flexible infrared sensor arrays, there is a surge in data processing demands. Traditional processing methods, reliant on frequent data transmission, result in low energy efficiency due to the segregated operation of sensing, processing, and storage units in the von Neumann architecture. The architecture necessitates constant data retrieval and writing during processing, causing delays and high energy consumption. In this context, data must be transmitted between sensors and processors, especially in large-scale multisensory systems, making this approach inefficient and slow. The future direction involves smart sensor arrays capable of efficient information recognition, processing, and feedback. Recent breakthroughs in smart optoelectronic sensors spanning from ultraviolet to infrared have been significant, although much focus remains on rigid substrate-based visible light sensors. However, the efficiency and intelligence of flexible infrared sensors are compelling, showing converging development trends.
The smart sensors fall into two categories: in-memory computing photonic sensors and synaptic photonic sensors[
Another innovative type is the synaptic sensor, which merges optoelectronic technology with synaptic dynamics to mimic biological synapses[
For applications involving flexible infrared sensors, the low power characteristics of synaptic photonic sensors are especially crucial as they often operate in energy-constrained environments over extended periods. These sensors perform initial data processing at the hardware level without frequent data transmission or complex processing steps, significantly reducing energy consumption. By directly filtering and preprocessing information at the sensor level, they reduce reliance on traditional digital signal processing, further lowering overall system power consumption. For instance, synaptic infrared photonic detectors can rapidly analyze fluctuations in heart rate and breathing patterns, detecting anomalies quickly and providing advanced health management services.
Moreover, by integrating computing tasks directly within sensors, redundant data transmission is significantly reduced, optimizing energy management and processing speed, and addressing data handling and energy consumption issues in existing sensor networks. This approach not only enhances efficiency but also fosters overall system performance optimization, broadening the application prospects of flexible infrared sensors in medical, environmental monitoring, and wearable device sectors.
In conclusion, the advancement of flexible infrared optoelectronic sensors will depend on the fusion of multidisciplinary technologies, including microelectronics, nanotechnology, and material science, to achieve higher integration and low power consumption. Future research will need to address how to further reduce device size and cost while maintaining high performance, as well as how to effectively manage thermal performance and energy consumption challenges.
4.2. Conclusion
Flexible infrared sensors are pivotal for narrowing the boundaries in realizing next-generation technologies of wearable health monitoring and biomimetic vision. We conclude the latest research advancements in enhancing the performance and broadening the application horizons of these devices. We have examined critical design parameters and architectures that influence the functionality of infrared detector arrays, as well as a wide array of novel materials and sophisticated fabrication techniques designated for flexible applications. Additionally, we have dissected the roles of innovative material designs, the integration of 3D and multifunctional technologies, and the expanded utility of flexible infrared sensors. Looking ahead, the review forecasts the evolution of flexible infrared photodetectors toward ultra-high-performance and intelligently integrated systems, underscoring their transformative potential across various fields including robotics, autonomous driving, medication, military, etc.
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Yegang Liang, Wenhao Ran, Dan Kuang, Zhuoran Wang. Design strategies and insights of flexible infrared optoelectronic sensors[J]. Journal of Semiconductors, 2025, 46(1): 011602
Category: Research Articles
Received: Jul. 28, 2024
Accepted: --
Published Online: Mar. 6, 2025
The Author Email: Wang Zhuoran (ZRWang)